The planetary gearheads from FAULHABER are designed for maximum performance. They provide maximum torque with minimal volume. A wide range of reduction ratios enables the optimum transfer of motor power, suitable for your application.
Gearheads transform the speed of the motor into the speed that is required in the application. The reduction – the conversion of a high speed to a lower speed – also increases the torque. The planetary gearhead, also known as planetary gearbox, is a special type of arrangement of the gears that are used to achieve this reduction.
The arrangement of the gears of a planetary gearhead is similar to a solar system. Multiple planetary gears, which share the same planet carrier and transmit the torque uniformly, rotate around the centrally mounted sun gear. The size ratio of the wheels or, more specifically, their number of teeth determines the reduction ratio. An internally toothed housing (ring gear) forms the outer limit of the planetary constellation.
Planetary gearheads often have multiple stages: Seated on the planet carrier is another sun gear that drives further satellite gears via the ring gear – and so on. This allows a very wide range of reduction ratios to be achieved. This results in an extremely efficient and precise design.
The output shaft of the motor is coupled to the first stage of the planetary gearhead and puts it into motion. The planetary gears always have two contact points, one for the sun gear and one for the ring gear. Sun gear and ring gear thus have as many contact points as there are planetary gears. Due to the large number of contact points, the load is uniformly distributed. This makes it possible to transfer especially high torques with a compact design. Unlike spur gearheads, the load transmission runs coaxially.
The output shaft of the suitable FAULHABER motor drives the sun gear of the first stage of the planetary gearhead. How many other stages follow is dependent on the desired reduction ratio. The spectrum here ranges from 1:3 to 1:7.
The planetary gearheads from FAULHABER are, in principle, designed to maximize the torque. The distribution of the load over numerous contact points makes them especially robust and long lasting. For the same reason, they are, in principle, ideally suited for intermittent operation. At the same time, they are especially efficient. They are suited for continuous, intermittent and alternating operation with frequent starting/stopping and load changes as well as for clockwise and counterclockwise rotation. Choosing the optimum gearhead allows smaller motors to be used, thereby increasing the economic efficiency of the entire drive.
Depending on the product series, the gears of the small planetary gearboxes are made of metal or plastic. Plastic gears are lighter, quieter and make cost-effective solutions possible. Metal gears can transfer larger forces and, when subjected to the same load, have a longer service life. They are also suited for vacuum applications and high temperatures. The two materials can also be combined. In this case, the motor-side input stage is equipped with gears made of plastic to keep the noise level down at high speed.
The lubrication of the gearhead is designed for its entire service life; relubrication is not necessary. Specific greases are available for various requirements, including special greases for especially demanding operating conditions such as extreme temperatures or vacuum.
The basic parameters are:
Furthermore, a number of additional criteria must generally also be taken into account, such as the weight, the noise development, the desired service life or the operating mode (intermittent or continuous operation). The shaft diameter, location and type of mounting points as well as the external conditions of use likewise play an important role. Humidity, dust, negative pressure or extreme temperatures may necessitate a certain degree of protection, suitability for use in a vacuum or particularly large temperature range.
Among the numerous product variants from FAULHABER, there is almost always a suitable gearhead that offers the optimal solution for your drive train. Like the motors, the planetary gearboxes are also characterized by their especially compact design. They enable drive combinations with high torque, even in very constrained spaces.
You can enter all important requirement parameters in our Drive Calculator. After just a few clicks, the gearheads best suited to your application are displayed. We also offer our customers the bespoke manufacture of drives that are configured for a specific application, including optimized gearheads.
You can obtain additional information about the functionality of FAULHABER gearheads, the calculation of reduction ratios and the selection of the appropriate gearbox in our webinar "Best use of gearheads".
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FAULHABER offers gearheads in two designs: spur gearheads and planetary gearheads. Which design offers the optimal solution is dependent on the application.
Planetary gearboxes can transfer significantly higher torques than spur gearheads. If this is the primary criterion, these are always the first choice. They are also very compact and have an especially high torque/weight ratio.
Spur gearheads are characterized by their simple design and enable cost-effective solutions. They are ideal for applications with low torque and low speeds; they achieve a higher efficiency here. Their very smooth-running operation is another strength. Typical applications for spur gearboxes are, e.g., the highly accurate positioning of optical components or the drive of door locking systems.
