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Motors Support

Find additional information about our motors and their application. If you need assistance during commissioning of any of these motors try and contact our support here. If you need a quotation or general information about our motors like a thermal calculation please contact our sales or info@faulhaber.com.

FAQ

Can your motors be driven at something other than their nominal voltage?

Yes. In fact, if you can design your device to run the motor slower (lower than nominal voltage) this is a very good thing. Running at lower voltages (and therefore lower speeds) means less brush bounce and less brush/commutator wear for brush type motors, lower current consumption, and longer motor life. On the other hand, if size restrictions and performance requirements demand additional torque and/or speed, overdriving the motor is possible. You must, however, be willing to sacrifice product lifetime if you overdrive the motor.

How long do your motors and gearheads last?

This varies according to each application. Factors such as operating environment, duty cycle, input power, and how the motor or gear motor is coupled to the load all directly affect product life. Mechanical design factors of the overall mechanism, such as running the motor into hard stops or back-driving the gearheads, affect product lifetime. Generally speaking, brush type motors can run for several thousand hours, when run at nominal conditions. If long lifetime is one of your design criteria, you should consider using brushless motors. These motors are typically limited in their life only by ball bearing wear. If you have detailed questions on this point, it would be best to contact us and call one of our Application Engineers.

What is the maximum continuous current the motor can be exposed to?

This can be calculated from the specifications shown on the motor data sheet. Here's how:

Maximum rotor temperature - Ambient temperature = Allowable temperature rise Allowable temperature rise divided by thermal resistances (add up rotor-to-case and case-to-ambient) = Continuous power that can be dissipated in W.

Set this power = to the current squared x armature resistance. P = I x I x R , Solve for I

There are many more examples of how to determine motor calculations and formulas in our tutorials.

What's the difference between a "servo" motor and a regular motor?

The term "servo" implies that there is a feedback loop which adjusts one or more operating parameters of the motor such as velocity, position, and/or torque. Servomotors are used in closed loop systems where accuracy and repeatability are important. "Regular" motors (without feedback) are run "open loop" where positional accuracy is not an important factor. Learn more about feedback systems and their advantages, here.

Can you run FAULHABER motors and gear-motors on batteries?
Yes. The patented coreless FAULHABER coil - the basis for all modern coreless motors - is designed so that there is no moving iron in the rotor. Only the copper coil turns (around a stationary magnet system). This makes the rotor very low in inertia and able to run at very low current levels, which is optimal for battery operation.
Can you assemble a motor I want with a specific gearhead I want? What about adding cables and terminations?

Yes. We have a Class 100,000 capable clean room that is used for motor and gearhead assembly, cable making, custom circuit board assembly, special soldering operations, and other value-added processes. If you have a special requirement, please contact us.

What factors affect motor noise?
Generally speaking, our motors are designed to be inherently quiet. This is done through material selection, proprietary design techniques, and controlling assembly processes. However, in your application you have additional factors to consider, such as how the motor is mounted in your device, the speed and load at which you operate the motor, and what type of bearing system you use. We can give you some suggestions on how to minimize noise, but ultimately you should test any motor product in your device before you finalize your selection. If you have more specific questions, please contact us.
I notice there are two shaft ends on this motor. Can I get only one?

In most cases, yes. You can select almost all of our motors (both brush, brushless, and stepping) with either a single output shaft or a thru- (double) shaft. Submit a contact form if you want specific information on pricing and product availability.

Can I get feedback devices and other components put on our motor?

Yes, FAULHABER products are designed to accommodate a large variety of supplemental devices. Some of these are spur, planetary or right angle gearboxes, power-off brakes, optical or magnetic encoders. Submit a contact form or call your FAULHABER applications engineer for more detailed information or to review your design.

Can you send me a speed-torque curve for one of your motors?

Yes. We can do that. Please submit a contact form to make the request.

Application Notes

Product

Category

Document

Category

pdf

AN 001 - Stepper motor basics

Category: Essentials

Choose Language English Français

pdf

AN 002 - Reading and understanding a torque curve

Category: Essentials

Choose Language English Français

pdf

AN 003 - Drivers and controllers: how to drive a stepper motor?

Category: Essentials

Choose Language English Français

pdf

AN 004 - When and why using an encoder

Category: Essentials

Choose Language English Français

pdf

AN 005 - Stepper motors and Gearheads

Category: Product combination

Choose Language English Français

zip

AN 006 - Lead Screw

Category: Product combination

Choose Language English Français

pdf

AN 007 - Recommendations for soldering a cable on a stepper motor

Category: System setup

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pdf

AN 008 - Thermal behavior of a stepper motor

Category: Essentials

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pdf

AN 009 - Choosing the proper lubricant

Category: Modifications

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pdf

AN 010 - Cables and connectors options

Category: Product combination

pdf

AN 011 - Final quality control data

Category: Essentials

Choose Language English Français

pdf

AN 012 - Custom solutions (A and E number)

Category: Modifications

Choose Language English Français

pdf

AN 013 - Improving reliability: redundant stepper motor

Category: Essentials

Choose Language English Français

zip

AN 014 - Using the stepper motor HTML animation

Category: Essentials

Choose Language English Français

pdf

AN 015 - Microstepping

Category: Essentials

Choose Language English Français

pdf

AN 020 - Large DM Steppers connection

Category: System setup

Choose Language English Français

pdf

AN 021 - DM66200H – Cables and mounting flange

Category: Product combination

Choose Language English Français

zip

AN 022 - Torque and Temperature Calculator user guide

Category: Tools and Libraries

pdf

AN 132 - Speed Controllers for Motors with Analogue Hall Sensors

Category: System setup

Choose Language English Deutsch

pdf

AN 149 - Beckhoff TwinCAT 3 and FAULHABER MC V2.5/V3.0 CANopen

Category: PLC Setup

pdf

AN 150 - Getting started with FAULHABER EtherCAT

Category: PLC Setup

pdf

AN 151 - Feedback Control Tuning with Motion Manager 6.3 or higher

Category: System setup

pdf

AN 154 - Updating FAULHABER EtherCAT controller

Category: PLC Setup

pdf

AN 155 - Support of Third Party BLDC motors

Category: Third-party Components

pdf

AN 158 - Support of Absolute Encoders with SSI / BiSS-C interface

Category: Third-party Components

pdf

AN 159 - Position encoder on the load-side of a gearbox

Category: System setup

pdf

AN 161 - Omron PLC and FAULHABER V3.0 EtherCAT

Category: PLC Setup

pdf

AN 162 - Analog Hall Sensors

Category: Essentials

pdf

AN 163 - Digital Hall Sensors

Category: Essentials

pdf

AN 164 - Codesys and FAULHABER V3.0 EtherCAT

Category: PLC Setup

pdf

AN 165 - Using BASIC Scripts of a FAULHABER Motion Controller V3.0

Category: System setup

pdf

AN 169 - TwinCAT 3 NC Axes and FAULHABER MC V3.0 EtherCAT

Category: PLC Setup

pdf

AN 171 - Kendrion and FAULHABER MC V3.0 EtherCAT

Category: PLC Setup

pdf

AN 174 - Setup and configuration of a CANopen sub-system

Category: PLC Setup

pdf

AN 176 - Tutorial on the MomanLib

Category: Tools and Libraries

pdf

AN 177 - Datasheet operating points of Speed Controller Systems

Category: System setup

pdf

AN 178 - Reduction of PWM motor power losses using additional inductances

Category: System setup

pdf

AN 182 - Using a separately activatable motor supply

Category: System setup

pdf

AN 183 - Equivalent DC-current in FAULHABER SC and MC

Category: Essentials

pdf

AN 184 - Adapter settings for Motion Control Systems

Category: System setup

pdf

AN 185 - Operating a MC V3.0 EtherCAT driver as a CODESYS SoftMotion drive

Category: PLC Setup

pdf

AN 186 - Operating a FAULHABER CO driver out of a CODESYS environment

Category: PLC Setup

pdf

AN 187 - Grounding, shielding and filtering - Installation of the drive system in the machine

Category: System setup

pdf

AN 188 - Settings for a RS232 network of Motion Controllers

Category: System setup

pdf

AN 189 - Designing a motherboard for a MC3001 Motion Controller

Category: System setup

pdf

AN 190 - Selection of a third-party motor driver

Category: Third-party Components

zip

AN 191 - Control MC V3.0 MotionController via RS232 an Arduino Library

Category: Tools and Libraries

zip

AN 193 - SIEMENS S7-1500 PN/CAN Link and FAULHABER CANopen Motion Controller

Category: PLC Setup

pdf

AN 195 - Change from Motion Controllers V2.5 to V3.0 - CANopen interface

Category: System setup

pdf

AN 196 - Change from Motion Controllers V2.5 to V3.0 - Control via RS232 interface

Category: System setup

pdf

AN 197 - Best practice RS232 communication

Category: PLC Setup

pdf

AN 200 - SIN-COS interface and temperature sensor

Category: Essentials

pdf

AN 204 - How to connect the new SXR/GXR Motor family with the FDS Motion and Speed Controllers

Category: Product combination

pdf

AN 205 - Condition Monitoring using the IoT ready functionality

Category: System setup

pdf

AN 301 - Concerning Stroke and Rod Length for Linear DC-Servomotors

Category: Modifications

Tutorials

Selection of FAULHABER Linear DC-Servomotors portfolio

The FAULHABER experts show you step-by-step how to determine the relevant parameters for calculating and selecting a linear motor.

Continue reading
Six different stepper motors from FAULHABER, arranged on white stages against a gray-blue background.

To make your search for the right stepper motor easier, the FAULHABER experts have listed their five most important tips for the selection of a stepper motor.

Continue reading
Tutorial stepper motors AM3248 group

Some of the recent research activities in the area of electric motor drives for critical applications (such as aerospace and nuclear power plants) are focused on looking at various fault tolerant motor and drive topologies.

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Selection of FAULHABER Stepper Motors portfolio

To assist you in choosing and subsequently using a stepper motor, we have compiled eight frequently addressed topics regarding microstepping operation with stepper motors.

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Tutorials Faulhaber Stepper open 3D drawing

Get to know how to recognize step losses in stepper motors and how to prevent them by following the five steps described in this tutorial.

Continue reading
Selection of FAULHABER DC-Micromotors portfolio

When selecting a Coreless Brush DC Motor for an application, or when developing a powered prototype, there are several basic motor physics principles which must be considered to produce a safe, well-functioning, sufficiently-powered precision drive system.

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How-to-videos

Choose product category
DC-Motors
Brushless DC-Motors
Motors with integrated Electronics
Stepper Motors
Linear DC-Servomotors

More videos

Webinars

A gloved hand places a tray with surgical hand tools into an open, steaming autoclave. The scene shows the sterilization of medical instruments and serves as a teaser for a webinar on autoclavable drive systems.

Autoclavable drive systems for powered surgical hand tools

English

In this webinar, you will learn how FAULHABER autoclavable drive systems are designed to meet the challenging requirements of surgical hand tools, like high power density and precise control, while ...

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A humanoid robot skillfully solves a Rubik’s Cube in a bright, modern production environment – key visual of the FAULHABER “Humanoid Robots” campaign.

Mastering modern Robotics – Drive solutions for real-world applications

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Explore how FAULHABER drive systems deliver unmatched precision, reliability, and seamless integration for robotic applications.

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Webinar teaser image showing the hand of a production employee holding a micro motor between thumb and index finger.

Small is beautiful: microdrives made for great jobs

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In this webinar you will see how miniature drive systems with a diameter of less than 12 mm can be used in various application areas from diagnostics to optics, where space constraints and long life ...

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Webinar teaser image showing two linear motors and two linear actuators from FAULHABER

Linear motion made easy

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In this webinar, you will learn about creating linear motion with miniature drive systems from direct drive with linear motors to converting rotary motion with leadscrews and ballscrews.

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Webinar teaser image showing a motor next to thermal curves

Thermal behaviour of coreless motors

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In this webinar you will learn a simple way to estimate the motor temperature in continuous operation, see the temperature effect, improve motor performance in terms of torque and speed, and select a ...

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Webinar - Thermal behavior  for Stepper Motors

Thermal and ON/OFF behaviour for stepper motors

English

This webinar will provide you the key information to better understand the thermal behaviour of our stepper motors. You will learn how the working conditions and parameters impact their temperature ...

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Webinar programming library example

FAULHABER Drive Systems Library in SIMULINK®

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In the transition to Industry 4.0, the simulation of drive systems is becoming more and more important. With a library for the MATLAB SIMULINK® environment, FAULHABER now offers the possibility to ...

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Brushless Motor in robotics smart farming

Smart drive systems for smart farming

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In this webinar you will see how compact, high-quality and long lifetime drive systems from FAULHABER can be used for smart farming applications.

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Webinar Hall Sensors signal diagram for drive systems

Sensors for drive systems

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In this webinar you will learn about sensors used in FAULHABER drive systems. After an introduction to motor operation with and without sensors, you will see how to select the right sensor and encoder ...

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FAULHABER Motion Controller MC 3603 Campaign image

Motion Control Update | MC3603S and Motion Manager 7

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The webinar will use our latest MC 3063 S and hook it up to an apparatus using the new Motion Manager 7. We will assume having a brushless servo, a ball screw and what to use a lower limit switch for ...

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FAULHABER FDC drive calculator header

Unleash the power of your application with the Drive Calculator

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In this webinar we will show you how to select a drive system in just a few clicks with the FAULHABER Drive Calculator. All you need to know are the key requirements of your application.

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FAULHABER Brushless Flat DC-Servomotors portfolio product selection

Squeeze the power of flat BXT brushless motors

EnglishFlag of GermanyGerman

In this webinar, we present our ultra-flat and at the same time powerful BXT motor. We will go into detail about the technology of this drive and look at why we only have a minimal cogging torque ...

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FAULHABER motors in logistics robotics market campaign header

Drive System Selection for Logistics

English

This webinar will show you how to select FAULHABER drive systems for logistics applications like conveyor belts, lifters, grippers or AGV robots.

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FAULHABER Webinar Accuracy with stepper motors

Accuracy with stepper motors

English

This webinar will provide you the key information to better understand how accuracy works with stepper motors. You will learn the main theoretical basis behind accuracy and precision, and which ...

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FAULHABER Webinar DC, brushless or stepper motors

DC, brushless or stepper motors?

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In this webinar we compare the most common motor technologies: DC, Brushless-DC and Stepper motors. Applications typically need speed, position or torque control: we will give you insights on how to ...

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DC-Motors for humanoid service robot that works autonomously

Drive Systems in Robotic Applications

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In this webinar we will show you how FAULHABER drive systems can be used in robotic applications. From logistics AGV operating in warehouses to humanoid robots, from autonomous pipe inspection ...

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webinar faulhaber vibration noise reduction

Noise and vibrations reduction with small drive systems

English

In this webinar you will learn what causes vibrations and noise in the application and how these issues can be addressed using a drive system. Starting with the basics of vibrations, their mode and ...

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Brushless motor in robotics in the operating room

FAULHABER Drive systems for medical applications

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In this webinar you can see the main drive system technologies used in many medical applications, with specific design to meet the high-level requirements in this field. From laboratory instruments to ...

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Image of Robotics header 1

FAULHABER Drive systems selection for industrial automation

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In this webinar you can see the main drive system technologies designed for industrial automation, with specific design to meet the important requirements.

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Linear DC-servomotors product selection perspective blue

The linear motors LM series and their applications

EnglishFlag of GermanyGerman

With this webinar you will see how linear motors work, their design, characteristics and use of the FAULHABER linear motors. Tips and tricks on the use of this motor technology are explained, as well ...

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Stepper motors product selection perspective blue

Stepper Motors - Selection and optimization

English

This webinar will provide you the key information to help you properly select the most appropriate FAULHABER stepper motor for your application. You will learn how to use the material provided in the ...

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DC-motors product selection perspective blue

DC Motors best practice

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In this webinar, our expert will show you everything you need to know about DC motor technologies, enabling you to better understand the differences of our individual motor series and their best use ...

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Portfolio group product selection perspective blue

Drive System Technology Selection

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In less than 45 minutes, our webinar will get you set to select the right system for your application, based on your specific requirements and desired product characteristics.

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FAULHABER FDC drive calculator header

Designing drives with the FAULHABER Drive Selection Tool

EnglishFlag of GermanyGerman

Are you unfamiliar with our products but have specific requirements in terms of operating mode and load parameters, such as the speed and torque?

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Stepper motors product selection perspective blue

Best use of Stepper Motors

English

In this webinar you will learn more about the Faulhaber stepper motor technology, and when to use it.

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Brushless motors product selection perspective blue

Best use of Brushless Motors

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In this webinar, our expert will show you everything you need to know about Brushless motor technologies, and how best to use them in your applications.

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Linear motor for Space Hades capsule header

Drive systems for space applications

English

In this webinar, our expert will drive you through our experiences in space applications, starting with an overview about space economy and the importance of commercial off the shelf products in this ...

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A brushless gear motor DualGear from FAULHABER sitting on white steps against a gray-blue background.
TechNews
Brushless DC-Motors
New products

With its new DualGear, FAULHABER presents a high-performance drive system which combines tried-and-tested BX4 and GPT technology in a single, well thought-out unit. Developed for the demands of modern conveying systems, the DualGear provides high dynamics, robustness and precision in a compact,…

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