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    • Accessori
      • 6501.00065 6501.00088 6501.00096 6501.00097 6501.00113 6501.00121 6501.00135 6501.00136 6501.00159 6501.00283 6501.00284 BC 5004
      • Cables and Accessories MBZ
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  • FAULHABER Worldwide
  • Markets
  • Precision Monitoring & Measuring
  • Test systems for car doors

Testing movements. Innovations move.

Product life cycles are becoming shorter in all areas of industry. New products appear on the market faster and faster. This trend is particularly evident in the automotive sector. While not so long ago it still took seven to eight years before a vehicle was ready for production, today it is just two-and-a-half to three years. This places high demands on the development team. Vehicle functions, such as the frequent opening and closing of the door, must be tested quickly and precisely so that any necessary optimisations can be performed on short order. Powerful drive solutions are required that can be integrated into test systems easily, work reliably and are easy to operate.
Kübrich Ingenieurgesellschaft GmbH & Co. KG develops and manufactures test systems for checking and ensuring the functionality and quality of complex mechatronic units. Together with intelligent software, well-tried hardware and high-precision mechanical components, automatically operating test systems for different tasks are created at the company headquarters in Priesendorf, starting with the testing of electric power windows to automatic mirror adjustment, entire car seats or the like. The new μAct actuator is a typical example, and is used in the testing of sun visors, door handles, various unlocking devices, actuators elements etc..

Micro actuator with a wide performance spectrum

The compact combination of a complete drive in a robust housing, a flexible mechanical interface for coupling, control electronics, bus interface and a hub for connection additional sensor systems is vibration and moisture resistant, which is important for dynamic component testing under climatic conditions. The actuator is available in two versions, because different applications require different forces. Because of the integrated processor, the systems can carry out the movement processes independently in combination with the relevant test software (TiS). Considerable demands are made of the actuator when this takes place. Up to one million test cycles may be necessary depending on the application; this means that reliable functionality in continuous operation over several weeks is mandatory. The components that are used must therefore meet high expectations, be as durable as possible, reliable, and do their job without needing maintenance.

The driving force

Brushless DC-servomotors are therefore the driving force behind the micro-actuator. Quality "made in Germany" was important to the developers at Kübrich, and it is hardly surprising that the choice ultimately fell on microdrives from the FAULHABER product range. They are the right choice for use in testing and test systems, particularly since they are provided as functional drive systems consisting of a motor, gearhead, brake and encoder. The individual drive components are optimally matched to one another, work perfectly together and thus achieve a very high level of efficiency. A brushless DC-servomotor lasts significantly longer in comparison to mechanically commutated electric motors. It consists of fewer individual components, essentially consisting of a three-phase winding (stator) and a four-pole permanent magnet (rotor) as well as the electronic commutation system. The dynamically balanced rotor provides quiet, cogging-free operation.
The compact combination consists of a drive, a flexible mechanical interface for coupling, control electronics, a bus interface and a hub for the connecting additional sensor systems. (Image: Kübrich)

Compact motor / gearhead combination

In the described application, there are two different types of use for these servomotors depending on the purpose of the test and the torque that is required: For the smaller version of the μAct, the choice fell on the brushless DC-servomotor of model series 2250 BX4. It has a diameter of 22 mm and is a mere 52 mm in length. The four-pole technology gives it a high level of continuous torque of up to 32 mNm despite these compact dimensions, and also has quiet running characteristics and a low noise level. The bigger testing device is also equipped with a four-pole DC-servomotor from model series 3268 BX4 or 3242 BX4. With a diameter of 32 mm and length of 68 mm or 42 mm, these motors achieve torque of 96 mNm or 53 mNm. Depending on the purpose of the test, the brushless DC-servomotors are combined with a planetary gearhead (model series 22F) that operates with a reduction of 1:25 or 1:51. All parts of these precision planetary gearheads are made from metal, making them ideally suitable for combining with DC-micromotors for applications such as this one that require high output torque. They are simply attached to the motor using a flange that can be screwed onto the front. This creates a compact drive unit which can be easily integrated into the application and requires less space. For tasks which require lower output torque, there is also the option of a plastic version of the planetary gearhead. The brushless DC-servomotors also demonstrate their reliability in the new micro-actuators for tests in the automotive sector. After all, they have proven themselves in many other applications, starting with medical engineering and camera technology to any kind of automation task, robotics and even in test systems. They cover torques from 0.1 to 217 mNm in different sizes, can be combined with different gearheads, encoders and drive electronics and can also be modified for special requirements. The most frequent adaptations are, for example, vacuum compatibility, extension of the temperature range, modified shafts, other voltage types as well as customer-specific connections or plugs.
Micro-actuator for testing car doors (image: Kübrich)
Up to one million test cycles may be necessary depending on the application; this means that reliable functionality in continuous operation over several weeks is mandatory. (Image: Kübrich)
The brushless DC servo motors are combined with a planetary gearhead depending on the purpose of the test.

Products

Brushless DC-Servomotors

Brushless DC-Servomotors Series 2250 ... BX4

Brushless DC-Servomotors Series 3268 ... BX4

Brushless DC-Servomotors Series 3242 ... BX4

Planetary Gearheads Series 22F

Further Information

Kübrich Ingenieurgesellschaft GmbH & Co. KG
www.kuebrich-ing.com

Prodotti

  • Catalogo prodotti online
  • FAULHABER Drive selection
  • Motori C.C.
  • Motori brushless CC
  • Motori con elettronica integrata
  • Servomotori lineari CC
  • Motori passo-passo
  • Motori piezoelettrici
  • Riduttori di precisione
  • Componenti lineari
  • Encoder
  • Elettroniche di controllo
  • Accessori

Markets

  • Medical & Laboratory Equipment
  • Factory Automation & Robotics
  • Precision Monitoring & Measuring
  • Industrial Tools & Equipment
  • Aerospace & Aviation
  • Optics & Photonics
  • Camera, Audio & Data
  • Environmental & Safety
  • Modelling & Prototyping
  • Consumer

Supporto

  • Supporto tecnico
  • Documentazione
  • Conformità del prodotto
  • FAULHABER Motion Manager
  • Manuali di istruzioni
  • Acquisti

Lavora con noi

  • Posizioni aperte
  • Offerte di lavoro in Germania
  • Offerte di lavoro in Svizzera

News ed eventi

  • News
  • Eventi
  • Stampa

Informazioni su FAULHABER

  • Profilo dell’azienda
  • Gamma di servizi
  • Innovazione
  • Qualità
  • Politica ambientale
  • Dichiarazione di missione
  • Codice di condotta
  • Sedi
  • Storia dell’azienda
  • FAULHABER GROUP

Contatti

  • Richiesta
  • FAULHABER Worldwide
  • Note redazionali
  • Protezione dei dati
  • GTC
  • Crittografia e-mail
  • Note redazionali
  • Protezione dei dati
  • GTC
  • Prodotti
    • Catalogo prodotti online
    • FAULHABER Drive selection
    • Motori C.C.
      • FAULHABER S/G
        • 0615 ... S 1219 ... G 1516 ... S 1624 ... S 2230 ... S 2233 ... S
      • FAULHABER SR
        • 0816 ... SR 1016 ... SR 1024 ... SR 1224 ... SR 1319 ... SR 1331 ... SR 1516 ... SR 1524 ... SR 1717 ... SR 1724 ... SR 2224 ... SR 2232 ... SR
      • FAULHABER CXR
        • 1336 ... CXR 1727 ... CXR 1741 ... CXR 2237 ... CXR 2642 ... CXR 2657 ... CXR
      • FAULHABER CR
        • 2342 ... CR 2642 ... CR 2657 ... CR 2668 ... CR 3242 ... CR 3257 ... CR 3272 ... CR 3863 ... CR 3890 ... CR
      • FAULHABER SR-Flat
        • 1506 ... SR 1506 ... SR IE2-8 1512 ... SR 1512 ... SR IE2-8 2607 ... SR 2607 ... SR IE2-16 2619 ... SR 2619 ... SR ... IE2-16
      • Informazioni tecniche
    • Motori brushless CC
      • FAULHABER B-Micro
        • 0308 ... B 0515 ... B
      • FAULHABER B
        • 0620 ... B 0824 ... B 1028 ... B 1218 ... B 1226 ... B 1628 ... B 2036 ... B 2057 ... B 2057 ... BA 2444 ... B 3056 ... B 3564 ... B
        • 4490 ... B 4490 ... BS
      • FAULHABER BHx
        • 1645 ... BHS 1660 ... BHS 1660 ... BHT
      • FAULHABER BX4
        • 2232 ... BX4 2250 ... BX4 2250 ... BX4S 3242 ... BX4 3268 ... BX4
      • FAULHABER BP4
        • 2264 ... BP4 3274 ... BP4
      • FAULHABER B-Flat
        • 1509 ... B 1515 ... B 2610 ... B 2622 ... B
      • FAULHABER BXT
        • 2214 ... BXT H 2214 ... BXT R 3216 ... BXT H 3216 ... BXT R 4221 ... BXT H 4221 ... BXT R
      • Informazioni tecniche
    • Motori con elettronica integrata
      • FAULHABER BRC
        • 1525 ... BRC 1935 ... BRC 3153 ... BRC
      • FAULHABER BX4 SC
        • 2232 ... BX4 SC 2250 ... BX4 S SC 2250 ... BX4 SC 3242 ... BX4 SC 3242 ... BX4 SCDC 3268 ... BX4 SC 3268 ... BX4 SCDC
      • FAULHABER B-Flat SC
        • 2610 ... B SC 2622 ... B SC
      • FAULHABER B Cx
        • 3564 ... B Cx
      • FAULHABER BX4 CxD/Cx
        • 2232 ... BX4 CxD 2250 ... BX4 CxD 3242 ... BX4 Cx 3268 ... BX4 Cx
      • FAULHABER MCS
        • MCS 3242 ... BX4 ET MCS 3242 ... BX4 RS/CO MCS 3268 ... BX4 ET MCS 3268 ... BX4 RS/CO MCS 3274 ... BP4 ET MCS 3274 ... BP4 RS/CO
    • Servomotori lineari CC
      • LM 0830 ... 01 LM 1247 ... 11 LM 1247 ... 12 LM 1483 ... 11 LM 1483 ... 12 LM 2070 ... 11 LM 2070 ... 12
    • Motori passo-passo
      • AM0820 AM1020 AM1524 AM2224 AM2224R3 DM0620 DM1220 DM40100R DM52100N DM52100R DM52100S
    • Motori piezoelettrici
      • LL06... LR17... LT20... LTC300... LTC40 LTC450...
    • Riduttori di precisione
      • Riduttori planetari
        • 03A 06/1 06A 08/1 10/1 12/4 13A 14/1 15/10 15A 16/7 17/1
        • 20/1R 22/7 22E 22EKV 22F 22GPT 23/1 26/1 26/1R 26A 30/1 30/1 S
        • 32/3 32/3R 32A 32ALN 32GPT 38/1 38/1 S 38/2 38/2 S 38A 42GPT 44/1
      • Riduttori a stadi e riduttori a stadi senza gioco
        • 08/2 08/3 12/3 12/5 15/5 15/5 S 15/8 16/5 16/5 S 16/8 16A 22/2
        • 22/5
    • Componenti lineari
      • Viti a ricircolo di sfere
        • BS22-1.5 BS32-2.0
      • Viti filettate e opzioni
        • M1,2 x 0,25 x L1 M1,6 x 0,35 x L1 M2 x 0,2 x L1 M3 x 0,5 x L1
    • Encoder
      • Encoder incrementali
        • HEDL 5540 HEDS 5500 HEM3-256 W HXM3-64 IE2-1024 IE2-16 IE2-400 IE3-1024 IE3-1024 L IEF3-4096 IEF3-4096 L IEH2-4096
        • IEH3-4096 IEH3-4096L IEM3-1024 IER3-10000 IER3-10000 L IERS3-500 IERS3-500 L PA2-100 PA2-50 PE22-120
      • Encoder assoluti
        • AES-4096 AES-4096 L AESM-4096
    • Elettroniche di controllo
      • Controllo di velocità
        • SC 1801 F SC 1801 P SC 1801 S SC 2402 P SC 2804 S SC 5004 P SC 5008 S
      • Controllo di posizione
        • MC 5004 P MC 5004 P STO MC 5005 S MC 5010 S MCBL 3002 F MCBL 3002 F AES MCBL 3002 P MCBL 3002 P AES MCBL 3002 S MCBL 3002 S AES MCBL 3003 P MCBL 3003 P AES
        • MCBL 3006 S MCBL 3006 S AES MCDC 3002 P MCDC 3002 S MCDC 3003 P MCDC 3006 S MCLM 3002 F MCLM 3002 P MCLM 3002 S MCLM 3003 P MCLM 3006 S MCST 3601
    • Accessori
      • 6501.00065 6501.00088 6501.00096 6501.00097 6501.00113 6501.00121 6501.00135 6501.00136 6501.00159 6501.00283 6501.00284 BC 5004
      • Cables and Accessories MBZ
  • Markets
    • Medical & Laboratory Equipment
      • Ciclotrone
      • Catetere Rotarex®S
      • Air conditioning in incubators
      • Insulin pump
      • Analytical device Gyrolab xPlore TM
      • Laboratory automation
      • Anaesthesia and ventilation system
      • Myoelectric prosthesis
      • Endodontics
      • Prosthetics LifeHand
      • Tattoo machine
      • Sample distribution system
      • Robotic assistant for TMS
      • ViKY (Vision Control for endoscopY)
      • Blood pressure measuring
      • Drug dispenser
      • Diagnostic and therapy capsules
      • XYZ manipulator
      • Controlled prosthetic leg
      • Blood circulation scanner
      • Laboratory analysis systems
      • Microkeratome
      • Blood glucose meter
      • Miniature hexapods
    • Factory Automation & Robotics
      • Macchina Roccatrice
      • Picker robot TORU
      • Deep-sea robots
      • Inspection robots
      • Zippermast
      • Small parts gripper
      • Industrial robots
      • CHIMP robot
      • Unmanned Ground Ve­­­hicle
      • MROV (Miniature Remotely Operated Vehicles)
      • Humanoid service robots
      • Robotic arm
      • Robotic hand
      • Robot Vehicle
      • Assembly machines
      • Manufacture robotik
      • Sewer Robot
      • Shrimp Vehicle
      • Belt conveyors
      • Electropneumatic Swivel Unit
    • Precision Monitoring & Measuring
      • Dosing pump
      • Test systems for car doors
      • Broadband seismometers
      • Condor Sigma test device
      • Electric field meters
      • Stripping machines
      • Nanomeasurement
      • Horizontal Balancing Machines
      • Precision dispenser
      • Dial Gauge Testing
      • Ring shear tester
      • Geo-Scanner
    • Industrial Tools & Equipment
      • Laser a diodi
      • Sensor Screwdriver
      • Inkjet labelling system
      • Electric pruning shears
      • 5-axis CNC unit
      • Adaptive Wire Feeder
      • Solar wafer production
      • Window Wipers
      • Weighing System
      • Linear positioners
      • Pressure pulsations
      • Laser welding
      • Hexapod (Micropositioning technology)
      • Flying-Probe-Systems
      • Printing machine
      • Cutting Plotter
    • Aerospace & Aviation
      • SEIS – Seismic Experiment for Interior Structure
      • Cimon assistente di volo
      • Amphibious aircraft
      • Mars Rover
      • Cabin equipment
      • Comet probe "Rosetta Mission"
      • Hexapod
      • Control rocket fuel valves
      • UAVs (Unmanned Aerial Vehicle)
      • Measuring sensor
    • Optics & Photonics
      • Spettrografo
      • Lighthouse optics
      • X-ray optics
      • Pulsed-laser beams
      • Surgical vision systems
      • Microscope Scanning Stage
      • Surgical microscope head set
      • Giant telescope
      • LBT (Large Binocular Telescope)
    • Camera, Audio & Data
      • Panoramic camera
      • Camera set up
      • Reconnaissance Drones
      • LCD displays
      • Camera head inspection devices
      • Camera Cranes
      • Live Camera Systems
    • Environmental & Safety
      • Electronic Partner for Individual Climbing (EPIC)
      • ATEX Pump drive
      • Energy kites
      • Seismometer
      • Micro annular gear pump
      • Deep-Sea Sensors
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