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GPC Y ASOCIADOS S.A.

Veléz Sarsfield 201640 Martinez

Buenos Aires

Tel.: +54 (9) 11 5993 8719

info@gpcasoc.com.ar

Horne Technologies cc

PO Box 536

Betty's Bay, 7141

Tel.: +27 (0)76 563 2084

info@hornet.cc

www.hornetechnologies.co.za

FAULHABER MINIMOTOR SA

Zona Artigianale 8, Madonna del Piano

6980 Croglio

Tel.: +41 (0)91 611 31 00

info@faulhaber.ch

Gebouw van FAULHABER MICROMO LLC, Wien, Austria

FAULHABER MICROMO LLC

14881 Evergreen Avenue

Clearwater, FL 33762-3008

Tel.: +1 (727) 572 0131

marketing@micromo.com

www.faulhaberUSA.com

NRC Engineering & Precision Drives Co., Ltd.

17F., No. 890, Jingguo Rd., Luzhu Dist.

Taoyuan City 33858, Taiwan, R.O.C.

Tel.: +886 (0) 3-316-1838

info@nrc.com.tw

www.nrc-precidrives.com

EDEL Teknoloji Sistemleri Sanayi ve Ticaret Ltd.Şti

Folkart TowersAdalet Mah.Manas Blv. No:47B/2809

35530 Bayraklı/İzmir

Tel.: + 90 232 215 08 91

info@edelteknoloji.com

www.edelteknoloji.com

FAULHABER Asia Pacific Pte Ltd.

Blk 67 Ubi Road 1, #06-07 Oxley Bizhub

Singapore 408730

Tel.: +65 6562 8270

info@faulhaber.com.sg

Compotech Provider AP

Gustavslundsvägen 145, 4 tr

167 51 Bromma

Tel.: +46 (0) 8 441 58 00

info@compotech.se

www.compotech.se

MICROPRIVOD Ltd.

56 (bldg. 32), Shosse Enthusiastov

111123 Moscow

Tel.: +7 495 2214 052

info@microprivod.ru

www.microprivod.ru

FAULHABER Polska sp. z o.o.

Ul. Górki 7

60-204 Poznan

Tel.: +48 61 278 72 53

info@faulhaber.pl

Staubo Elektro-Maskin a.s.

Bjørnerudveien 12C

1266 Oslo

Tel.: +47 22 75 35 00

post@staubo.no

www.staubo.no

FAULHABER Malaysia Sdn Bhd

1A-2-01 & 02 · One Precinct · Lengkok Mayang Pasir

11950 Bayan Baru · Penang · Malaysia

Tel.: +60 4 619 2570

info@faulhaber.my

Swiss Amiet Co., Ltd.

W-903, SK V1 Center, 11 Dangsan-ro 41-g

Yeongdeungpo-gu,07217, Seoul

Tel.: +82 (0) 2 783 4774

info@swissamiet.com

www.swissamiet.com

Shinkoh Electronics Co., Ltd.

Tokyo Sales Office, Motor Sales Division8F, REID-C OMORI building, 6-20-8

Minami-oi, Shinagawa-ku, Tokyo 140-0013

Tel.: +81 (0) 3 6404 1003

motor-info@shinkoh-elecs.co.jp

www.shinkoh-faulhaber.jp

FAULHABER Italia S.r.l.

Via Cavour 2

22074 Lomazzo CO

Tel.: +39 0236714708

info@faulhaber-italia.it

Inteltek Automation JV

S.No. 100/5, Ambegaon

Pune - 411046

Tel.: +91 (0) 20 39392150

info@inteltekindia.com

www.inteltekindia.com

Lewenstein Technologies Ltd.

1 Ha'arava St. Givat Shmuel

5400804 Israel

Tel.: +972 3 9780 800

info@l-tech.co.il

www.l-tech.co.il

Electro Mechanical Systems Ltd.

Eros House, Calleva Industrial Park, Aldermaston

Reading, RG7 8LN

Tel.: +44 (0) 118 9817 391

info@ems-ltd.com

www.ems-limited.co.uk

FAULHABER France SAS

Parc d’activités du Pas du Lac2, Rue Michaël Faraday

78180 Montigny-le-Bretonneux

Tel.: +33 (0) 1 30 80 45 00

info@faulhaber-france.fr

www.faulhaber.com

ELMEQ Motor

Passeig Ferrocarrils Catalans 178

Cornellà de Llobregat 08940 (Barcelona)

Tel.: +34 93 422 70 33

marketing@elmeq.es

www.elmeq.es

MOVETEC OY

Suokalliontie 9

01740 Vantaa

Tel.: +358 (0) 9 5259 230

info@movetec.fi

www.movetec.fi

Routech s.r.o.

Dr. Milady Horákové 185/66

460 06 Liberec

Tel.: +420 489 202 971

info@routech.cz

www.routech.cz

Compower ApS

Marielundvej 29

2730 Herlev

Tel.: +45 (0) 44 92 66 20

info@compower.dk

www.compower.dk

Marte Científica e Instrumentação Industrial Ltda

Av Fco Andrade Ribeiro 430

37540-000 Santa Rita do Sapucai, MG

Tel.: +55 (11) 3411 4500

motores@marte.com.br

www.marte.com.br

FAULHABER Drive System Technology (Taicang) Co., Ltd.

Eastern Block, Incubator Building, No. 6 Beijing Road West

Taicang 215400, Jiangsu Province

Tel.: +86 (0) 512 5337 2626

info@faulhaber.cn

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.nl

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.be

FAULHABER Austria GmbH

Modecenterstraße 22/C89

1030 Wien

Tel.: +43 1 7963149-0

info@faulhaber-austria.at

ERNTEC Pty. Ltd.

15 Koornang Road

Scoresby, VIC 3179

Tel.: +61 (0) 3 9756 4000

sales@erntec.com.au

www.erntec.net

Headquarter

DR. FRITZ FAULHABER GMBH & CO. KG

Daimlerstr. 23

71101 Schönaich

Tel.: +49 7031 638 0

Fax: +49 7031 638 100

info@faulhaber.de

www.faulhaber.com

Jan-Christopher Mohr

Area Sales Manager

Tel.: +49 (7031) 638 158

jan-christopher.mohr@faulhaber.de

Daniel Brönnimann

Area Sales Manager

Tel.: +41 (0) 79 570 0814

daniel.broennimann@faulhaber.ch

Michael Schütte

Area Sales Manager

Tel.: +49 (7031) 638 456

michael.schuette@faulhaber.de

Beijing Office

East 10H3 Wu Mart Huike Mansion Building, No. 158 W. 4th Ring Road North

Haidian District, Beijing 100097

Tel.: +86 (0)10 5335 9353

info@faulhaber.cn

Guangzhou Office

Room 1415, No. 5 Fuchang Road

Haizhu District, Guangzhou, 510240, Guangdong Province

Tel.: +86 (0) 20 3424 8332

Fax: +86 (0) 20 3424 8332

info@faulhaber.cn

Xi‘an Office

Room A-509, No. 318 Yanta Road South

Qujiang New District, Xi’an 710061, Shaanxi Province

Tel.: +86 (0) 29 8521 2778

Fax: +86 (0) 29 8521 2778

info@faulhaber.cn

Hong Kong Office

Unit 4, 19/F, Ricky Centre, 36 Chong Yip Street

Kwun Tong, Kowloon

Tel.: +852 3520 2078

Fax: +852 3914 7452

info@faulhaber.cn

Borstelloze platte DC-micromotoren voor automatisering in medische laboratoriumdiagnostiek

Many laboratories that perform medical sample analyses still use manual distribution systems even today. This means that first the data for the incoming samples is captured. The samples are then placed in racks in batches, carried by employees to the various analysis stations and, if necessary, resorted from time to time for further analyses. With thousands or even tens of thousands of material samples per day, this is not only a laborious and monotonous task, but is also prone to errors. Troubleshooting then necessitates additional time and effort. More time is required if individual samples need special handling, e.g., because they must pass through several stations for step-wise diagnostics. The same applies for the dilution of samples for certain analyses or for splitting samples for different analyses; the production of so-called aliquots. Disruptions to an orderly workflow are therefore inevitable. This process is made more difficult by the current trend towards collecting only one sample from patients for all of the necessary analyses where possible. There is no relief for the situation in sight. Rather, the problem will become more acute in the future, particularly through the centralization of laboratory services.

Borstelloze platte DC-micromotoren voor automatisering in medische laboratoriumdiagnostiek
[Translate to Netherlands:] The track switches are set by the primary control system. Each track switch performs an average of 4,500 sorting processes per hour

What must an automatic sample distribution system be able to do?

The use of practically oriented automation technology that frees employees from monotonous activities and eliminates sources of error will therefore become unavoidable in modern laboratories. An automatic sample transport system ideally transports the samples directly to the appropriate analysis system and, while doing so, performs other tasks along the way: following delivery, the sample identification can be used to plan and optimise the route through the laboratory, whereby many parameters can be taken into account, e.g., the type of container, the preparation, the filling level and, of course, the sequence of the individual analysis steps. For the duration of the analysis and the evaluation, all samples currently to be processed should then remain accessible, i.e., several hundred samples are ideally underway in the distribution system simultaneously. Analyses can then be quickly repeated or additional analyses performed and any subsequently necessary assessments undertaken. Upon completion of the analysis, the samples should be automatically ejected, disposed of following a storage period of a couple of days or, if necessary, transferred to a suitable container for long-term archiving.Thus, the requirements placed on an automatic sample distribution system are high – not only with respect to capacity and reliability – but particularly in terms of flexibility, and that in two ways: the dis­tribution system must be able to handle alternating tasks and changes to the workflow. It must also be easily expandable so that, e.g., new or modified analy­sis devices can be integrated even at a later point in time without considerable effort. With the development of the lab.sms® fully automatic sample distribution system, GLP Systems has demonstrated that these requirements can be met today. It transports each sample (specimen) separately, as this is the only way to achieve flexible, custom, and optimum organization of individual samples. Thus, it differs fundamentally from systems that transport racks with five or ten specimens.

Borstelloze platte DC-micromotoren voor automatisering in medische laboratoriumdiagnostiek
[Translate to Netherlands:] Highly flexible automatic sample distribution system: it transports each sample (specimen) individually, as this is the only way to achieve flexible, custom, and optimum organization of individual samples

High flexibility during transport and Distribution

In the sample distribution system designed by the Hamburg-based specialists, the identity of the speci­men is linked to the identity of the moveable sample carrier upon delivery to the allocation point. The distribution system therefore knows the sample and knows on which trolley it is currently being transported and which analysis are necessary. Changes to the sequence can even be made retroactively without problem since random access is possible. For this purpose, the position of the specimen and the assignment to the trolley are checked periodically during transport at identification points. The trolleys with the specimens then move fully automatically over plastic rails to the respective analysis stations. The track switches which they pass over while underway are appropriately set by the primary control system.Each track switch handles an average of 4,500 sorting processes per hour: 4,500 specimens per hour can be recognized and individually guided in one of two directions. Since all track switches are able to operate simultaneously, in an example system with 50 different track switches this yields a sorting capacity of 225,000 sorting operations per hour or more than 60 per second. This capacity is necessary, since many specimens are in a waiting queue before and after the analysis and thus move over track switches frequently. The high sorting capacity of the track switches thereby satisfies an important prerequisite for the organizational flexibility in laboratory opera­tion. Also important for smooth operation are the "small trolleys" on which the samples travel through the laboratory. Speed and reliability have top priority here.

Borstelloze platte DC-micromotoren voor automatisering in medische laboratoriumdiagnostiek
[Translate to Netherlands:] Underway with the specimen taxi: the trolleys with the specimens move fully automatically over plastic rails to the respective analysis stations

Compact drives for fast, reliable Transport

The compact trolleys, i.e., "specimen taxis", actually have a very simple design. Drive, battery, electronics and proximity switch are all integrated, allowing the taxis to very precisely accelerate, decelerate or stop, e.g., at the analysis stations. Chosen for the drives were brushless small gear motors. The gear motors from the comprehensive FAULHABER product range are designed for high reliability and a long service life; they can thus travel many, many kilometres in the automatic distribution systems without wear being a concern. Moreover, they also convince in this application with their smooth, cogging-free running properties. This is particularly important, as the blood samples are usually transported without a cover. In addition, the drives operate very quietly. The rare earth magnet of the rotor and the coreless winding also ensure high performance and dynamics in a compact size.

The drives, which deliver approx. 0.3 W and a torque of up to 6 mNm with a diameter of about 15 mm and length of 15 mm, drive the wheel of the "specimen taxi" via a diameter-compliant spur gearhead (reduction 1:10) at the ideal operating point. Thanks to their compact dimensions, they could be easily integrated, and their low power requirements were ideally suited to the application; the charging intervals of the batteries are sufficiently long. To ensure that the trolleys are always ready for use, the charge state is constantly monitored by integrated electronics so that they can be recharged before they come to a standstill. The electronics perform still other tasks, however. The identification number of the "taxi" is stored here and they evaluate the signals of the proximity switch. The motor electronics can appropriately adjust the speed of the brushless small gear motors, i.e., reduce the speed or stop the motor.

The solution has already proven effective in practical use in a large medical laboratory in Hamburg. Some 3,000 haematology specimens are processed here daily with 19 online analysers. Additional applications are planned. Modern small gear motors have thereby proven their versatility once again. It may also be possible to apply the "specimen taxi" principle to other application areas. Similar automatic distribution systems are conceivable, for example, wherever small parts pass through different production or inspection stations separately.

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