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GPC Y ASOCIADOS S.A.

Veléz Sarsfield 201640 Martinez

Buenos Aires

Tel.: +54 (9) 11 5993 8719

info@gpcasoc.com.ar

https://gpcasoc.com.ar/

Horne Technologies cc

PO Box 536

Betty's Bay, 7141

Tel.: +27 (0)76 563 2084

info@hornet.cc

www.hornetechnologies.co.za

Gebouw van FAULHABER MINIMOTOR SA, Croglio, Switzerland

FAULHABER MINIMOTOR SA

Zona Artigianale 8, Madonna del Piano

6980 Croglio

Tel.: +41 (0)91 611 31 00

info@faulhaber.ch

Gebouw van FAULHABER MICROMO LLC, Wien, Austria

FAULHABER MICROMO LLC

14881 Evergreen Avenue

Clearwater, FL 33762-3008

Tel.: +1 (727) 572 0131

marketing@micromo.com

www.faulhaberUSA.com

NRC Engineering & Precision Drives Co., Ltd.

17F., No. 890, Jingguo Rd., Luzhu Dist.

Taoyuan City 33858, Taiwan, R.O.C.

Tel.: +886 (0) 3-316-1838

info@nrc.com.tw

www.nrc-precidrives.com

EDEL Teknoloji Sistemleri Sanayi ve Ticaret Ltd.Şti

Folkart TowersAdalet Mah.Manas Blv. No:47B/2809

35530 Bayraklı/İzmir

Tel.: + 90 232 215 08 91

info@edelteknoloji.com

www.edelteknoloji.com

Gebouw van FAULHABER Asia Pacific Pte Ltd., Singapore

FAULHABER Asia Pacific Pte Ltd.

Blk 67 Ubi Road 1, #06-07 Oxley Bizhub

Singapore 408730

Tel.: +65 6562 8270

info@faulhaber.com.sg

Compotech Provider AP

Gustavslundsvägen 145, 4 tr

167 51 Bromma

Tel.: +46 (0) 8 441 58 00

info@compotech.se

www.compotech.se

MICROPRIVOD Ltd.

56 (bldg. 32), Shosse Enthusiastov

111123 Moscow

Tel.: +7 495 2214 052

info@microprivod.ru

www.microprivod.ru

Gebouw van FAULHABER Polska sp. z o.o., Poznan, Poland

FAULHABER Polska sp. z o.o.

Ul. Górki 7

60-204 Poznan

Tel.: +48 61 278 72 53

info@faulhaber.pl

FAULHABER Malaysia Sdn Bhd

1A-2-01 & 02 · One Precinct · Lengkok Mayang Pasir

11950 Bayan Baru · Penang · Malaysia

Tel.: +60 4 619 2570

info@faulhaber.my

Swiss Amiet Co., Ltd.

W-903, SK V1 Center, 11 Dangsan-ro 41-g

Yeongdeungpo-gu,07217, Seoul

Tel.: +82 (0) 2 783 4774

info@swissamiet.com

www.swissamiet.com

Shinkoh Electronics Co., Ltd.

Tokyo Sales Office, Motor Sales Division8F, REID-C OMORI building, 6-20-8

Minami-oi, Shinagawa-ku, Tokyo 140-0013

Tel.: +81 (0) 3 6404 1003

motor-info@shinkoh-elecs.co.jp

www.shinkoh-faulhaber.jp

Gebouw van FAULHABER Italia S.r.l., Lomazzo, Italy

FAULHABER Italia S.r.l.

Via Cavour 2

22074 Lomazzo CO

Tel.: +39 0236714708

info@faulhaber-italia.it

Inteltek Automation JV

S.No. 100/5, Ambegaon

Pune - 411046

Tel.: +91 (0) 20 39392150

info@inteltekindia.com

www.inteltekindia.com

Lewenstein Technologies Ltd.

1 Ha'arava St. Givat Shmuel

5400804 Israel

Tel.: +972 3 9780 800

info@l-tech.co.il

www.l-tech.co.il

Electro Mechanical Systems Ltd.

Eros House, Calleva Industrial Park, Aldermaston

Reading, RG7 8LN

Tel.: +44 (0) 118 9817 391

info@ems-ltd.com

www.ems-limited.co.uk

Gebouw van FAULHABER France SAS, Montigny-le-Bretonneux, France

FAULHABER France SAS

Parc d’activités du Pas du Lac2, Rue Michaël Faraday

78180 Montigny-le-Bretonneux

Tel.: +33 (0) 1 30 80 45 00

info@faulhaber-france.fr

www.faulhaber.com

ELMEQ Motor

Passeig Ferrocarrils Catalans 178

Cornellà de Llobregat 08940 (Barcelona)

Tel.: +34 93 422 70 33

marketing@elmeq.es

www.elmeq.es

MOVETEC OY

Suokalliontie 9

01740 Vantaa

Tel.: +358 (0) 9 5259 230

info@movetec.fi

www.movetec.fi

Routech s.r.o.

Dr. Milady Horákové 185/66

460 06 Liberec

Tel.: +420 489 202 971

info@routech.cz

www.routech.cz

Compower ApS

Marielundvej 29

2730 Herlev

Tel.: +45 (0) 44 92 66 20

info@compower.dk

www.compower.dk

Marte Científica e Instrumentação Industrial Ltda

Av Fco Andrade Ribeiro 430

37540-000 Santa Rita do Sapucai, MG

Tel.: +55 (11) 3411 4500

motores@marte.com.br

www.marte.com.br

Gebouw vanFAULHABER Benelux B.V., Eindhoven, Netherlands

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.nl

Gebouw van FAULHABER Austria GmbH, Wien, Austria

FAULHABER Austria GmbH

Modecenterstraße 22/C89

1030 Wien

Tel.: +43 1 7963149-0

info@faulhaber-austria.at

ERNTEC Pty. Ltd.

15 Koornang Road

Scoresby, VIC 3179

Tel.: +61 3 9756 4000

Fax: +61 3 9753 4000

sales@erntec.net

www.erntec.net

Gebouw van Dr. Fritz Faulhaber GmbH & Co. KG, Schönaich, Germany

Headquarter

DR. FRITZ FAULHABER GMBH & CO. KG

Faulhaberstraße 1

71101 Schönaich

Tel.: +49 7031 638 0

Fax: +49 7031 638 100

info@faulhaber.de

www.faulhaber.com

We are sorry

FAULHABER is currently not represented in the selected country.

Please contact us with your request at

Info@faulhaber.com

Gebouw van FAULHABER Drive System Technology (Taicang) Co., Ltd.,Taicang, China

FAULHABER Drive System Technology (Taicang) Co., Ltd.

Eastern Block, Incubator Building, No. 6 Beijing Road West

Taicang 215400, Jiangsu Province

Tel.: +86 (0) 512 5337 2626

info@faulhaber.cn

Jan-Christopher Mohr

Area Sales Manager

Tel.: +49 (7031) 638 158

jan-christopher.mohr@faulhaber.de

Michael Schütte

Area Sales Manager

Tel.: +49 (7031) 638 456

michael.schuette@faulhaber.de

Daniel Brönnimann

Area Sales Manager

Tel.: +41 (0) 79 570 0814

daniel.broennimann@faulhaber.ch

Rolf Leitner

Regional Sales Manager

Tel.: +41 (0) 79 422 3348

rolf.leitner@faulhaber.ch

Rafael Steinemann

Area Sales Manager

Tel.: +41 (0) 79 932 1645

rafael.steinemann@faulhaber.ch

Micromotoren versnellen de montage van PCB's

Siemens developed its cutting-edge SIPLACE X Series with the express purpose of providing electronics manufacturers worldwide with an even more cost-­effective solution for printed circuit board (PCB) assembly. Alongside an assembly performance of up to 80,000 components an hour and a component spectrum of 01005-components up to 6 x 6 mm, ­particular emphasis was placed on the high-speed changeover. As is the case with all mechanically sophisticated machines, the issue of drive technology was also of pivotal importance.
In order to be able to address the task with the highest degree of expertise, the team responsible for the SIPLACE X Series joined forces with microdrive specialist FAULHABER. The close level of ­cooperation in this project provided a solid basis for component streamlining. The result: first-class solutions developed at the initial stage of the project. Thanks to this approach, a high-performance assembly machine was developed for the premium sector – setting new standards for printed circuit board assembly.

Micromotoren versnellen de montage van PCB's
[Translate to Netherlands:] Supply modules with standard belt widths in 8, 12, 16 to 88 mm
Micromotoren versnellen de montage van PCB's
[Translate to Netherlands:] 20-segment Collect & Place unit

Basic principles

An assembly machine consists of ­independent components, all of which have to operate "in sync". A placement head attached to a mobile portal collects the components from the conveyor ­(supply module) and then transports them to the assembly position, i.e. to the ­printed circuit board, to accurately attach the components. The step between ­collecting the component and positioning the unit to the printed circuit board requires a considerable amount of time, i.e. the quicker and less frequently this "journey" has to be made, the quicker a product can be manufactured.
Another significant element is the ­supply of components. Currently, the ­components are delivered on belts and by rollers. The principle is ­similar to that used in classic photography (rolls of photographic film). Small pockets on the belt contain the components, and a perforation on the edge of the belt ensures accurate transport. The belt ­rollers enter into a so-called conveyor, and the belt travels in such a way that a ­component is always ready for collection by the placement head. As part of this process it is essential to maintain both the exact receiving position and the receiving speed of the head. Supply has to be guaranteed at all times, even when several components, one after the other and from the same belt, are involved.

Micromotoren versnellen de montage van PCB's

SIPLACE Collect & Place unit – micro design, macro performance

The 20-segment Collect & Place unit, as the heart of this state-of-the-art machine, proved to be particularly challenging. On the one hand, it is a highly dynamic ­component, calling for ultra-light ­construction, i.e. without a large mass inertia. On the other hand, it has to be able to hold as many components as ­possible at any one time. The higher the number of components per cycle, the less frequently the head has to move back and forth between the printed circuit board and the receiving position, which will result in faster operating speeds. The design engineers solved this problem with the new 20-segment Collect & Place (C&P) unit.
The head is capable of extracting and holding the components in place via negative pressure from pipettes. A ­camera records the components that are firmly connected to the pipette, compares the position with the target position and issues a command for the micromotor on the pipette to turn to the correct position. The 20-segment C&P placement head includes twenty pipettes, each with their own motor. The head itself is slightly ­conical in shape to provide as large a space as possible for the components. This means that the space in the upper section of the head is marginal, i.e. the motors that align the pipettes with the ­components have hardly any room to manoeuver. In this case, only a highly ­specialized design tailored precisely to the space available can produce a compact, light-build solution.
The 20 brushless DC motors, which have a diameter of only 8 to 9 mm including the position sensor, were developed in a slightly conical shape for this purpose. As electronically commutated motors they are particularly suitable for positioning tasks under continuous operating ­conditions. However, this calls for superior drive control. This is where the partnership between the two experts proved decisive. Instead of using two separate controllers for the motors and the other components of the head, the team opted for synergy. The control electronics for the motors are integrated into the control board of the other components, thus taking up substantially less space. The size and mass are scaled down, while assembly performance is increased.

Micromotoren versnellen de montage van PCB's
Micromotoren versnellen de montage van PCB's

Component supply, quick & precise

In order to make the most of the superior operating performance associated with the 20-segment C&P head, the ­supply of components must also be performed with utmost precision. Alongside higher speeds, simple changeover during operation and universal application were ­defined as key objectives. Until recently, the standard for component feed was a conveyor with a width of 30 mm or more, which could accommodate one, two or three belts (standard belt widths: 8, 12, 16 up to 88 mm wide). When changing a component all belts had to be exchanged with the conveyor, even if only one ­component was different. In order to increase efficiency, the aim was to ­incorporate three independent conveyors in the designated space of approx. 30 mm provided by the Triple Feeder. Up until now comparatively "large" micromotors, at 15 mm in diameter, were used for the drives: two next to each other and the third set to the rear.
However, the requirement for the new motors in the X-Feeder was a maximum diameter of approx. 10 mm. Thanks to special high-energy magnets, these new motors are capable of achieving performance levels like those associated with conventional 20...25 mm motors. When one considers that performance normally increases or decreases in motors along with the square of the diameter, the achievement by the design engineers is all the more impressive. At the same time, the drive system has to absorb the ­traction of the belt. Generally, this amounts ­to several Newtons of tensile force; beyond this point, the perforation of the belts will tear. This requirement, which is unusual for small drives, was met by microdrive specialist FAULHABER by using two motors for each belt transporter.
The offset motors operate on a ­common helical gear shaft, which in turn drives the gear wheel for the belt transporter. This device ensures that the necessary ­dynamics and the torque curve up to the safe range are maintained at all times. The X-Feeder drive therefore ensures reliable ­positioning of ±25 µm at cycle times of less than 40 ms. This facilitates a secure supply of components with the 20-segment C&P head.

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Details

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