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      • Riduttori a stadi e riduttori a stadi senza gioco
        • 08/2 08/3 12/3 12/5 15/5 15/5 S 15/8 16/5 16/5 S 16/8 16A 22/2
        • 22/5
    • Componenti lineari
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        • BS22-1.5 BS32-2.0
      • Viti filettate e opzioni
        • M1,2 x 0,25 x L1 M1,6 x 0,35 x L1 M2 x 0,2 x L1 M3 x 0,5 x L1
    • Encoder
      • Encoder incrementali
        • HEDL 5540 HEDS 5500 HEM3-256 W HXM3-64 IE2-1024 IE2-16 IE2-400 IE3-1024 IE3-1024 L IEF3-4096 IEF3-4096 L IEH2-4096
        • IEH3-4096 IEH3-4096L IEM3-1024 IER3-10000 IER3-10000 L IERS3-500 IERS3-500 L PA2-100 PA2-50 PE22-120
      • Encoder assoluti
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        • SC 1801 F SC 1801 P SC 1801 S SC 2402 P SC 2804 S SC 5004 P SC 5008 S
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        • MC 5004 P MC 5004 P STO MC 5005 S MC 5010 S MCBL 3002 F MCBL 3002 F AES MCBL 3002 P MCBL 3002 P AES MCBL 3002 S MCBL 3002 S AES MCBL 3003 P MCBL 3003 P AES
        • MCBL 3006 S MCBL 3006 S AES MCDC 3002 P MCDC 3002 S MCDC 3003 P MCDC 3006 S MCLM 3002 F MCLM 3002 P MCLM 3002 S MCLM 3003 P MCLM 3006 S MCST 3601
    • Accessori
      • 6501.00065 6501.00088 6501.00096 6501.00097 6501.00113 6501.00121 6501.00135 6501.00136 6501.00159 6501.00283 6501.00284 BC 5004
      • Cables and Accessories MBZ
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      • Macchina RoccatricePicker robot TORUDeep-sea robotsInspection robotsZippermastSmall parts gripperIndustrial robotsCHIMP robotUnmanned Ground Ve­­­hicleMROV (Miniature Remotely Operated Vehicles)Humanoid service robotsRobotic arm
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      • Laser a diodiSensor ScrewdriverInkjet labelling systemElectric pruning shears5-axis CNC unitAdaptive Wire FeederSolar wafer productionWindow WipersWeighing SystemLinear positionersPressure pulsationsLaser welding
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      • DR. FRITZ FAULHABER GMBH & CO. KG (DE)FAULHABER MINIMOTOR SA (CH)FAULHABER PRECISTEP SA (CH)FAULHABER Motors Hungaria Kft. (HU)FAULHABER Motors Romania S.R.L. (RO)FAULHABER Benelux B.V. (NL)FAULHABER France SAS (FR)FAULHABER Austria GmbH (AT)FAULHABER Polska sp. z o.o. (PL)FAULHABER Drive System Technology (Taicang) Co., Ltd. (CN)FAULHABER Singapore Pte Ltd (SG)FAULHABER Malaysia Sdn Bhd (MY)
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  • FAULHABER Worldwide
  • Markets
  • Industrial Tools & Equipment
  • Inkjet labelling system

Perfect printed images with long-term guarantee

Where does this cable lead again? An industrial company simply cannot afford this question. Whether it is the power supply for the climate system or the safety circuit for the assembly line, it must be recognised in the switch cabinet at a glance - even ten years after installation. The company Weidmüller from Detmold develops and produces marker systems, among other things, that ensure this. Its inkjet labelling system “PrintJet ADVANCED” is the only device that can print on both metal and plastic (colour) for these purposes. Two FAULHABER motors take care of precise transportation of material through the print unit and fusing unit.

Everything literally comes together in the switch cabinet: cables, fuses, relays, transformers and connection points. Only when everything is properly connected to each other, can electrics and electronics do their job correctly and sustain the operation. The plans for the wiring are of course done on computers today. The planning system also produces the contents for labelling the components at the same time. Weidmüller has developed its own M-Print® PRO software which takes this data and forwards it to industrial-compatible specialised printers in the appropriate format.

Polymerisation under heat

The latest generation of Weidmüller printer, the PrintJet ADVANCED, is also designated with the internal-company abbreviation, PJA. It has four printing cartridges, black, cyan, magenta and yellow which are applied via the print head onto the printed material in the multipass process. This is where the similarities to the common office printer come to an end. The ink is an in-house development and anything but the usual printer ink. It is water-based similar to conventional ink but it is specially designed for non-absorbent surfaces. No moisture is transferred to the surface as what happens when printing on paper. Instead, it is fixed in place and polymerised using heat exposure. In doing so, the molecules in the ink combine into long, stable chains. This reaction is triggered by infra-red light and temperature. Afterwards, the imprint is wash and scratch resistant, withstands petrol, drilling oil, hand sweat, acetone, a multitude of solvents and detergents as well as most chemicals. The polymerisation process thus determines the durability of the imprint.
“The imprinted plastic or metal marker travel through a fusing unit with infra-red radiators and are exposed to a defined temperature for a few seconds. This process takes a bit longer with metal markers”, says Michael Gockel, Lead Developer for markers and tools at Weidmüller, describing the fusing process. “When doing this, it is a matter of having a precise, reproducible passage in order to guarantee that the amount of heat that is applied is consistent. If the cards pass through too quickly, the fusing remains incomplete, the ink would not be sufficiently firm. In the opposite case, too much heat would be applied and the material would be subjected to unnecessarily high temperatures.”
So that neither of these things happen, the motor that transports the cards through the fusing unit must run absolutely evenly. This is implemented at this point by a so-called flat rotor motor that is only 7 mm long, the FAULHABER DC motor 2619. An integrated speed controller ensures that the speed is consistent and its high output torque also ensures that there is uniform power output even under load. Together with the 12 mm long gearhead, the entire drive measures less than two centimetres – a crucial advantage since a lot of technology is housed in the smallest space in the housing of the special printer. The length of the drive would be two to three times longer with conventional technology.

The already mentioned motor from the fusing unit also synchronises the transportation of the cards through the print unit.

Perfect speed control

At the beginning of a print job, a multicard containing up to 200 individual labels falls out of the integrated magazine onto a conveyor and is transported into the start position before printing. "Previously, we used a simple motor at this point for this short transport whose speed could fluctuate by up to 20 % of the set point. This deviation was extremely difficult to be compensated for. Thanks to a new motor from FAULHABER, we can now save ourselves this effort and additional adjustments during transportation is no longer needed.”
The already mentioned motor from the fusing unit also synchronises the transportation of the cards through the print unit. The requirements there are quite similar as in the fusing unit. The start positionis checked during referencing, the card in the print unit advances and printing starts.
“Material and labels are precisely placed by referencing”, explains Michael Gockel. “So that the print head always reaches the correct position, transportation of the multicard must be carried out absolutely precise.”
The coupling of print unit and fusing unit, that previously had to be separately controlled, now functions without problem since the two identical motors for the “printing and fusing” areas ensure that there is a smooth transition without further support. “Their performance data is integrated into the control software”, explains the development manager. “Reliable function of the drive makes each additional control or program adjustment redundant – they automatically run synchronously.”

Customer-specific modification

Experts from FAULHABER were also involved with the development of the PJA. They did not just provide the usual detailed advice and application-specific design of the drive. “So that it is perfectly suited to the printer, we did some modifications to the motor”, reports Thomas Kraus, who supervised the project at FAULHABER. “Among other things, we adapted the connector and the stranded wire, fitted the cable with a strain relief, modified the length of the motor output shaft and fitted a surface to it for attaching a wheel. Furthermore, we have re-parameterised the control board and adjusted the control frequency to get the best possible concentricity. The unit therefore provides an integrated speed control function which, for example, ensures that the plastic and metal cards, which have different weights, are always consistently transported at the correct speed.” Michael Gockel remembers the technical exchange well: “The collaboration was very intensive and extremely successful.”
The imprinted plastic or metal marker travel through a fusing unit with infra-red radiators and are exposed to a defined temperature for a few seconds.

Products

DC-Gearmotor

DC-Gearmotors Series 2619 ... SR

Further Information

Weidmüller Interface GmbH & Co. KG
www.weidmueller.de

Prodotti

  • Catalogo prodotti online
  • FAULHABER Drive selection
  • Motori C.C.
  • Motori brushless CC
  • Motori con elettronica integrata
  • Servomotori lineari CC
  • Motori passo-passo
  • Motori piezoelettrici
  • Riduttori di precisione
  • Componenti lineari
  • Encoder
  • Elettroniche di controllo
  • Accessori

Markets

  • Medical & Laboratory Equipment
  • Factory Automation & Robotics
  • Precision Monitoring & Measuring
  • Industrial Tools & Equipment
  • Aerospace & Aviation
  • Optics & Photonics
  • Camera, Audio & Data
  • Environmental & Safety
  • Modelling & Prototyping
  • Consumer

Supporto

  • Supporto tecnico
  • Documentazione
  • Conformità del prodotto
  • FAULHABER Motion Manager
  • Manuali di istruzioni
  • Acquisti

Lavora con noi

  • Posizioni aperte
  • Offerte di lavoro in Germania
  • Offerte di lavoro in Svizzera

News ed eventi

  • News
  • Eventi
  • Stampa

Informazioni su FAULHABER

  • Profilo dell’azienda
  • Gamma di servizi
  • Innovazione
  • Qualità
  • Politica ambientale
  • Dichiarazione di missione
  • Codice di condotta
  • Sedi
  • Storia dell’azienda
  • FAULHABER GROUP

Contatti

  • Richiesta
  • FAULHABER Worldwide
  • Note redazionali
  • Protezione dei dati
  • GTC
  • Crittografia e-mail
  • Note redazionali
  • Protezione dei dati
  • GTC
  • Prodotti
    • Catalogo prodotti online
    • FAULHABER Drive selection
    • Motori C.C.
      • FAULHABER S/G
        • 0615 ... S 1219 ... G 1516 ... S 1624 ... S 2230 ... S 2233 ... S
      • FAULHABER SR
        • 0816 ... SR 1016 ... SR 1024 ... SR 1224 ... SR 1319 ... SR 1331 ... SR 1516 ... SR 1524 ... SR 1717 ... SR 1724 ... SR 2224 ... SR 2232 ... SR
      • FAULHABER CXR
        • 1336 ... CXR 1727 ... CXR 1741 ... CXR 2237 ... CXR 2642 ... CXR 2657 ... CXR
      • FAULHABER CR
        • 2342 ... CR 2642 ... CR 2657 ... CR 2668 ... CR 3242 ... CR 3257 ... CR 3272 ... CR 3863 ... CR 3890 ... CR
      • FAULHABER SR-Flat
        • 1506 ... SR 1506 ... SR IE2-8 1512 ... SR 1512 ... SR IE2-8 2607 ... SR 2607 ... SR IE2-16 2619 ... SR 2619 ... SR ... IE2-16
      • Informazioni tecniche
    • Motori brushless CC
      • FAULHABER B-Micro
        • 0308 ... B 0515 ... B
      • FAULHABER B
        • 0620 ... B 0824 ... B 1028 ... B 1218 ... B 1226 ... B 1628 ... B 2036 ... B 2057 ... B 2057 ... BA 2444 ... B 3056 ... B 3564 ... B
        • 4490 ... B 4490 ... BS
      • FAULHABER BHx
        • 1645 ... BHS 1660 ... BHS 1660 ... BHT
      • FAULHABER BX4
        • 2232 ... BX4 2250 ... BX4 2250 ... BX4S 3242 ... BX4 3268 ... BX4
      • FAULHABER BP4
        • 2264 ... BP4 3274 ... BP4
      • FAULHABER B-Flat
        • 1509 ... B 1515 ... B 2610 ... B 2622 ... B
      • FAULHABER BXT
        • 2214 ... BXT H 2214 ... BXT R 3216 ... BXT H 3216 ... BXT R 4221 ... BXT H 4221 ... BXT R
      • Informazioni tecniche
    • Motori con elettronica integrata
      • FAULHABER BRC
        • 1525 ... BRC 1935 ... BRC 3153 ... BRC
      • FAULHABER BX4 SC
        • 2232 ... BX4 SC 2250 ... BX4 S SC 2250 ... BX4 SC 3242 ... BX4 SC 3242 ... BX4 SCDC 3268 ... BX4 SC 3268 ... BX4 SCDC
      • FAULHABER B-Flat SC
        • 2610 ... B SC 2622 ... B SC
      • FAULHABER B Cx
        • 3564 ... B Cx
      • FAULHABER BX4 CxD/Cx
        • 2232 ... BX4 CxD 2250 ... BX4 CxD 3242 ... BX4 Cx 3268 ... BX4 Cx
      • FAULHABER MCS
        • MCS 3242 ... BX4 ET MCS 3242 ... BX4 RS/CO MCS 3268 ... BX4 ET MCS 3268 ... BX4 RS/CO MCS 3274 ... BP4 ET MCS 3274 ... BP4 RS/CO
    • Servomotori lineari CC
      • LM 0830 ... 01 LM 1247 ... 11 LM 1247 ... 12 LM 1483 ... 11 LM 1483 ... 12 LM 2070 ... 11 LM 2070 ... 12
    • Motori passo-passo
      • AM0820 AM1020 AM1524 AM2224 AM2224R3 DM0620 DM1220 DM40100R DM52100N DM52100R DM52100S
    • Motori piezoelettrici
      • LL06... LR17... LT20... LTC300... LTC40 LTC450...
    • Riduttori di precisione
      • Riduttori planetari
        • 03A 06/1 06A 08/1 10/1 12/4 13A 14/1 15/10 15A 16/7 17/1
        • 20/1R 22/7 22E 22EKV 22F 22GPT 23/1 26/1 26/1R 26A 30/1 30/1 S
        • 32/3 32/3R 32A 32ALN 32GPT 38/1 38/1 S 38/2 38/2 S 38A 42GPT 44/1
      • Riduttori a stadi e riduttori a stadi senza gioco
        • 08/2 08/3 12/3 12/5 15/5 15/5 S 15/8 16/5 16/5 S 16/8 16A 22/2
        • 22/5
    • Componenti lineari
      • Viti a ricircolo di sfere
        • BS22-1.5 BS32-2.0
      • Viti filettate e opzioni
        • M1,2 x 0,25 x L1 M1,6 x 0,35 x L1 M2 x 0,2 x L1 M3 x 0,5 x L1
    • Encoder
      • Encoder incrementali
        • HEDL 5540 HEDS 5500 HEM3-256 W HXM3-64 IE2-1024 IE2-16 IE2-400 IE3-1024 IE3-1024 L IEF3-4096 IEF3-4096 L IEH2-4096
        • IEH3-4096 IEH3-4096L IEM3-1024 IER3-10000 IER3-10000 L IERS3-500 IERS3-500 L PA2-100 PA2-50 PE22-120
      • Encoder assoluti
        • AES-4096 AES-4096 L AESM-4096
    • Elettroniche di controllo
      • Controllo di velocità
        • SC 1801 F SC 1801 P SC 1801 S SC 2402 P SC 2804 S SC 5004 P SC 5008 S
      • Controllo di posizione
        • MC 5004 P MC 5004 P STO MC 5005 S MC 5010 S MCBL 3002 F MCBL 3002 F AES MCBL 3002 P MCBL 3002 P AES MCBL 3002 S MCBL 3002 S AES MCBL 3003 P MCBL 3003 P AES
        • MCBL 3006 S MCBL 3006 S AES MCDC 3002 P MCDC 3002 S MCDC 3003 P MCDC 3006 S MCLM 3002 F MCLM 3002 P MCLM 3002 S MCLM 3003 P MCLM 3006 S MCST 3601
    • Accessori
      • 6501.00065 6501.00088 6501.00096 6501.00097 6501.00113 6501.00121 6501.00135 6501.00136 6501.00159 6501.00283 6501.00284 BC 5004
      • Cables and Accessories MBZ
  • Markets
    • Medical & Laboratory Equipment
      • Ciclotrone
      • Catetere Rotarex®S
      • Air conditioning in incubators
      • Insulin pump
      • Analytical device Gyrolab xPlore TM
      • Laboratory automation
      • Anaesthesia and ventilation system
      • Myoelectric prosthesis
      • Endodontics
      • Prosthetics LifeHand
      • Tattoo machine
      • Sample distribution system
      • Robotic assistant for TMS
      • ViKY (Vision Control for endoscopY)
      • Blood pressure measuring
      • Drug dispenser
      • Diagnostic and therapy capsules
      • XYZ manipulator
      • Controlled prosthetic leg
      • Blood circulation scanner
      • Laboratory analysis systems
      • Microkeratome
      • Blood glucose meter
      • Miniature hexapods
    • Factory Automation & Robotics
      • Macchina Roccatrice
      • Picker robot TORU
      • Deep-sea robots
      • Inspection robots
      • Zippermast
      • Small parts gripper
      • Industrial robots
      • CHIMP robot
      • Unmanned Ground Ve­­­hicle
      • MROV (Miniature Remotely Operated Vehicles)
      • Humanoid service robots
      • Robotic arm
      • Robotic hand
      • Robot Vehicle
      • Assembly machines
      • Manufacture robotik
      • Sewer Robot
      • Shrimp Vehicle
      • Belt conveyors
      • Electropneumatic Swivel Unit
    • Precision Monitoring & Measuring
      • Dosing pump
      • Test systems for car doors
      • Broadband seismometers
      • Condor Sigma test device
      • Electric field meters
      • Stripping machines
      • Nanomeasurement
      • Horizontal Balancing Machines
      • Precision dispenser
      • Dial Gauge Testing
      • Ring shear tester
      • Geo-Scanner
    • Industrial Tools & Equipment
      • Laser a diodi
      • Sensor Screwdriver
      • Inkjet labelling system
      • Electric pruning shears
      • 5-axis CNC unit
      • Adaptive Wire Feeder
      • Solar wafer production
      • Window Wipers
      • Weighing System
      • Linear positioners
      • Pressure pulsations
      • Laser welding
      • Hexapod (Micropositioning technology)
      • Flying-Probe-Systems
      • Printing machine
      • Cutting Plotter
    • Aerospace & Aviation
      • SEIS – Seismic Experiment for Interior Structure
      • Cimon assistente di volo
      • Amphibious aircraft
      • Mars Rover
      • Cabin equipment
      • Comet probe "Rosetta Mission"
      • Hexapod
      • Control rocket fuel valves
      • UAVs (Unmanned Aerial Vehicle)
      • Measuring sensor
    • Optics & Photonics
      • Spettrografo
      • Lighthouse optics
      • X-ray optics
      • Pulsed-laser beams
      • Surgical vision systems
      • Microscope Scanning Stage
      • Surgical microscope head set
      • Giant telescope
      • LBT (Large Binocular Telescope)
    • Camera, Audio & Data
      • Panoramic camera
      • Camera set up
      • Reconnaissance Drones
      • LCD displays
      • Camera head inspection devices
      • Camera Cranes
      • Live Camera Systems
    • Environmental & Safety
      • Electronic Partner for Individual Climbing (EPIC)
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