Everything that happens in the table soccer robot occurs in an area measuring just 220 x 157 x 121 cm (height, width, depth). Given the complexity of the operation, this can be considered a comparatively compact testing device. The chair for artificial intelligence worked with specialists in the field in order to come up with the best possible “game plan”. Micromotor expert FAULHABER contributed its drive know-how to ensure the requisite shooting power and mobility of the unit, while adp Gauselmann GmbH, renowned as a high-end manufacturer of gaming equipment, was responsible for the practical configuration of the robot.
Functional principleA PC provides the actual control of the game. An attached camera delivers the necessary data of everything that’s happening on the playing field. The PC software evaluates the current camera image every 20 milliseconds. In doing so, it determines the ball position as well as the speed and direction of the ball. Using this data, the program then decides when and how a particular player should be moved. This results in the bars being positioned horizontally, or the bar, and thus the players, being rotated. Thus, the ball can be struck successfully by the players or parried by the goalkeeper.
One of the prime objectives is to handle as little data as possible in order to en-hance the actual evaluation process. State-of-the-art data capture and work distribution are essential. An infrared camera observes everything that is hap-pening from below through the trans-parent playing field. A "floodlight" with approximately 300 infrared light emitting diodes on the border illuminates the playing field. The playing surface itself is covered with an infrared-permeable filter film, so that only the infrared rays reflected by the ball are detected by the camera. This facilitates the evaluation process when registering the ball.
The stream of data to the actuators is also minimized. Here, the controller PC only issues superordinate commands such as: "right", "left" or "shoot"; the actual fine-tuning is performed by subordinated control units.
The table soccer robot uses standard FAULHABER Motion Controllers for this purpose, which are optimally coordinated with the DC motors used. The game is brought to life thanks to minimal computing times, which in turn are a result of the streamlined data set and the reduced delay times.
Player driveIn contrast to professional soccer, the Star Kick Robot is capable of "motivating" its players without the lure of mega salaries. All it takes is two motors for each bar. Drives positioned on the base plate of the device move the players horizontally via cable pulls in the bars. The cable is looped around the respective driving drum several times and is prevented from slipping through as a result of increased friction. This ensures an accurate, synchronous control of the players. The developers used a belt drive on the rear of the device to control the shooting power, i.e. the rotation of the players.
The motors have to move very dynamically in this application, but only ever for a brief moment. The Schönaich-based drive specialist therefore recommended the use of quick-running standard DC motors with carbon brushes. These durable motors can reach a peak power output of over 220 Watts, which means that they have more than enough power for the players.
Each driving motor has a magnetic pulse generator to communicate the respective player positions to the controller. At 512 pulses per revolution, the resolution is so fine that no ball can evade the players’ feet. A motion controller in each motor provides the actual control of the motor and angular momentum processing. At the start of play it drives the players into a defined starting position and then evaluates the speed sensor data. The data processed in this way is sent to the PC via an RS232 interface. This then responds by issuing the information for the control of the players. The controller then converts this into electrical impulses for the motor. Cable or belt sheaves provide the correct reduction during play. Taking into account the required acceleration values, the transmission is designed in such a way that ensures the motors operate within the optimal speed range. Combining tailor-made design and high-performance drive technology, the specialists involved in the project have been able to deliver solutions which were considered impossible just a few years ago. Indeed, today even the highly efficient range of standard products available within the area of microdrives is capable of mastering complex tasks. All it takes is creativity and skill – and state-of-the-art drive systems providing the necessary momentum.