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GPC Y ASOCIADOS S.A.

Veléz Sarsfield 201640 Martinez

Buenos Aires

Tel.: +54 (9) 11 5993 8719

info@gpcasoc.com.ar

https://gpcasoc.com.ar/

Horne Technologies cc

PO Box 536

Betty's Bay, 7141

Tel.: +27 (0)76 563 2084

info@hornet.cc

www.hornetechnologies.co.za

Building of FAULHABER MINIMOTOR SA, Croglio, Switzerland

FAULHABER MINIMOTOR SA

Zona Artigianale 8, Madonna del Piano

6980 Croglio

Tel.: +41 (0)91 611 31 00

info@faulhaber.ch

Building of FAULHABER MICROMO LLC, Wien, Austria

FAULHABER MICROMO LLC

14881 Evergreen Avenue

Clearwater, FL 33762-3008

Tel.: +1 (727) 572 0131

marketing@micromo.com

www.faulhaberUSA.com

NRC Engineering & Precision Drives Co., Ltd.

17F., No. 890, Jingguo Rd., Luzhu Dist.

Taoyuan City 33858, Taiwan, R.O.C.

Tel.: +886 (0) 3-316-1838

info@nrc.com.tw

www.nrc-precidrives.com

EDEL Teknoloji Sistemleri Sanayi ve Ticaret Ltd.Şti

Folkart TowersAdalet Mah.Manas Blv. No:47B/2809

35530 Bayraklı/İzmir

Tel.: + 90 232 215 08 91

info@edelteknoloji.com

www.edelteknoloji.com

Building of FAULHABER Asia Pacific Pte Ltd., Singapore

FAULHABER Asia Pacific Pte Ltd.

Blk 67 Ubi Road 1, #06-07 Oxley Bizhub

Singapore 408730

Tel.: +65 6562 8270

info@faulhaber.com.sg

Compotech Provider AP

Gustavslundsvägen 145, 4 tr

167 51 Bromma

Tel.: +46 (0) 8 441 58 00

info@compotech.se

www.compotech.se

MICROPRIVOD Ltd.

56 (bldg. 32), Shosse Enthusiastov

111123 Moscow

Tel.: +7 495 2214 052

info@microprivod.ru

www.microprivod.ru

Building of FAULHABER Polska sp. z o.o., Poznan, Poland

FAULHABER Polska sp. z o.o.

Ul. Górki 7

60-204 Poznan

Tel.: +48 61 278 72 53

info@faulhaber.pl

FAULHABER Malaysia Sdn Bhd

1A-2-01 & 02 · One Precinct · Lengkok Mayang Pasir

11950 Bayan Baru · Penang · Malaysia

Tel.: +60 4 619 2570

info@faulhaber.my

Swiss Amiet Co., Ltd.

W-903, SK V1 Center, 11 Dangsan-ro 41-g

Yeongdeungpo-gu,07217, Seoul

Tel.: +82 (0) 2 783 4774

info@swissamiet.com

www.swissamiet.com

Shinkoh Electronics Co., Ltd.

Tokyo Sales Office, Motor Sales Division8F, REID-C OMORI building, 6-20-8

Minami-oi, Shinagawa-ku, Tokyo 140-0013

Tel.: +81 (0) 3 6404 1003

motor-info@shinkoh-elecs.co.jp

www.shinkoh-faulhaber.jp

Building of FAULHABER Italia S.r.l., Lomazzo, Italy

FAULHABER Italia S.r.l.

Via Cavour 2

22074 Lomazzo CO

Tel.: +39 0236714708

info@faulhaber-italia.it

Inteltek Automation JV

S.No. 100/5, Ambegaon

Pune - 411046

Tel.: +91 (0) 20 39392150

info@inteltekindia.com

www.inteltekindia.com

Lewenstein Technologies Ltd.

1 Ha'arava St. Givat Shmuel

5400804 Israel

Tel.: +972 3 9780 800

info@l-tech.co.il

www.l-tech.co.il

Electro Mechanical Systems Ltd.

Eros House, Calleva Industrial Park, Aldermaston

Reading, RG7 8LN

Tel.: +44 (0) 118 9817 391

info@ems-ltd.com

www.ems-limited.co.uk

Building of FAULHABER France SAS, Montigny-le-Bretonneux, France

FAULHABER France SAS

Parc d’activités du Pas du Lac2, Rue Michaël Faraday

78180 Montigny-le-Bretonneux

Tel.: +33 (0) 1 30 80 45 00

info@faulhaber-france.fr

www.faulhaber.com

ELMEQ Motor

Passeig Ferrocarrils Catalans 178

Cornellà de Llobregat 08940 (Barcelona)

Tel.: +34 93 422 70 33

marketing@elmeq.es

www.elmeq.es

MOVETEC OY

Suokalliontie 9

01740 Vantaa

Tel.: +358 (0) 9 5259 230

info@movetec.fi

www.movetec.fi

Routech s.r.o.

Dr. Milady Horákové 185/66

460 06 Liberec

Tel.: +420 489 202 971

info@routech.cz

www.routech.cz

Compower ApS

Marielundvej 29

2730 Herlev

Tel.: +45 (0) 44 92 66 20

info@compower.dk

www.compower.dk

Marte Científica e Instrumentação Industrial Ltda

Av Fco Andrade Ribeiro 430

37540-000 Santa Rita do Sapucai, MG

Tel.: +55 (11) 3411 4500

motores@marte.com.br

www.marte.com.br

Building of FAULHABER Drive System Technology (Taicang) Co., Ltd.,Taicang, China

FAULHABER Drive System Technology (Taicang) Co., Ltd.

Eastern Block, Incubator Building, No. 6 Beijing Road West

Taicang 215400, Jiangsu Province

Tel.: +86 (0) 512 5337 2626

info@faulhaber.cn

Building of FAULHABER Benelux B.V., Eindhoven, Netherlands

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.nl

Building of FAULHABER Austria GmbH, Wien, Austria

FAULHABER Austria GmbH

Modecenterstraße 22/C89

1030 Wien

Tel.: +43 1 7963149-0

info@faulhaber-austria.at

ERNTEC Pty. Ltd.

15 Koornang Road

Scoresby, VIC 3179

Tel.: +61 3 9756 4000

Fax: +61 3 9753 4000

sales@erntec.net

www.erntec.net

Building of Dr. Fritz Faulhaber GmbH & Co. KG, Schönaich, Germany

Headquarter

DR. FRITZ FAULHABER GMBH & CO. KG

Faulhaberstraße 1

71101 Schönaich

Tel.: +49 7031 638 0

Fax: +49 7031 638 100

info@faulhaber.de

www.faulhaber.com

We are sorry

FAULHABER is currently not represented in the selected country.

Please contact us with your request at

Info@faulhaber.com

Jan-Christopher Mohr

Area Sales Manager

Tel.: +49 (7031) 638 158

jan-christopher.mohr@faulhaber.de

Michael Schütte

Area Sales Manager

Tel.: +49 (7031) 638 456

michael.schuette@faulhaber.de

Daniel Brönnimann

Area Sales Manager

Tel.: +41 (0) 79 570 0814

daniel.broennimann@faulhaber.ch

Rolf Leitner

Regional Sales Manager

Tel.: +41 (0) 79 422 3348

rolf.leitner@faulhaber.ch

Rafael Steinemann

Area Sales Manager

Tel.: +41 (0) 79 932 1645

rafael.steinemann@faulhaber.ch

Stepper motors for mechanical winding machines

Machine tradition

The industrial revolution did not begin with the steam engine, as many believe. This was first used only to drain coal mines. It was not until the steam power was used for the mechanical weaving loom that the first mechanical production process was created, thereby marking the start of modern mass production. Textile machines thus benefit from a tradition than spans more than two hundred years.

During this time, they have developed into enormously complex and often extremely large machines that supply the fabric for the seemingly endless selection of clothing from which we today select our outfits online and in chain stores. The dimension of the machines forms a striking contrast to the delicate material that they process: feather-light fibres that are first spun to yarn, sometimes as thin as a hair. This is used to weave textiles – from the Latin textilis = to weave – by the square mile. Countless rolls of yarn are consumed during the process.

Preliminary product on rolls

The rolls must, of course, first be wound. This is performed in a spinning mill, where the yarn is created from the raw fibres. There, this preliminary product is wound onto large reels.

But these are too large for the weaving machine, as many and often various reels of yarn are needed.

The yarn is therefore usually rewound onto a smaller reel. Already during yarn production, individual fibres are often twisted together to form a twisted yarn to give it added volume and stability. The yarn is unwound and rewound during nearly every process step prior to its final processing. This also contributes to a higher quality of the intermediate results.

Anyone who has sewed on a button or repaired a seam is familiar with the regular squares that the thread forms on a spool. The reels of yarn in the textile industry are similar only larger, but other winding patterns are possible as well. The mostly diamondshaped surface forms because the yarn is wound on the reel using a highly precise pattern, usually at an angle. It generally runs from one end to the other and back again. This ensures a uniform distribution of the thread and allows it to be unwound later without problem.

Stepper motors for mechanical winding machines

Rapid oscillation

Mechanical winding is performed extremely fast. During this process, the thread must be moved both constantly as well as very quickly between the two ends of the reel. There must be no delay when changing direction. This is a technical feat, as the guide eyelet moves back and forth about 400 times per minute, thereby processing some 1500 metres of yarn. There are also passive-mechanical guides, but the motorised yarn guide is far superior to this method. It is the standard in modern yarn winding machines.
The motor that is responsible for the rapid oscillation must above all be able to handle the quick change of direction without delay while maintaining the same speed and work trouble free for as long as possible. Disc magnet motors, such as the DM52, have proven to be an ideal solution for this task.
The rotor of this drive consists of a thin rare-earth magnet disc, which was magnetised with 25 pole pairs. This disc runs between two stators with the correspondingly arranged windings. Because it is extremely light, the rotor inertia is very close to the attainable minimum. This allows the motor to change direction in about five milliseconds at full speed, thereby making the lightning fast back-and-forth movement possible during yarn guiding.

Motorised little finger

Also used for yarn infeed is the so-called feeder, through which the thread runs into a knitting machine. It is not responsible for the uniform winding, however, but rather the constant tension of the yarn. In the mechanical knitting mill, the feeder performs the function of the left little finger when knitting by hand. It is attached a short distance in front of the knitting systems of the knitting machine. A small amount of yarn is wound on its roller, which serves as the buffer. Its mechanics respond to fluctuations in the yarn tension and compensate for them by various motorised movements.
Movements do not need to be performed here as fast as with the yarn winding. Important instead is the rapid reaction of the drive and the fine dosing of the motor power. The available space is, however, also very limited and, of course, the motors must not determine the maintenance cycles – like all machines, longevity has top priority here as well. Depending on the user, various motors from FAULHABER are used for this task,such as the DC motors with graphite commutation.

Knitting technology

Incidentally, modern knitting machines do more than knit just socks and sweaters, they are also used to produce technical fabrics. The new 3D knitting technology can even be used to create three-dimensional structures. It is used to produce, e.g., technical components from fine metal wires or ceramic fibres. Critical here is the proper thread tension, as it is a determining factor in the dimensions and quality of the products.
This manufacturing technology can also be used for rapid prototyping. It uses the material very sparingly with as much yarn as actually required. Different from most other prototyping methods, there are no cuttings or other material waste. How this fits with the overall topic is unclear.
There are numerous other applications in the various processes performed in the textile industry in which the high-quality micromotors are used. These include, e.g., machines for sewing on buttons as well as material testing devices for examining the quality of yarns. FAULHABER's extensive range of products offers an optimum drive solution for all of these applications.

Stepper Motors

DM52100N

Two phase with Disc Magnet, 100 steps per revolution

Data sheet (PDF) Product details
FAULHABER BXT

4221 ... BXT R

External rotor technology, without housing

Data sheet (PDF) Product details
FAULHABER CXR

1727 ... CXR

Graphite Commutation

Data sheet (PDF) Product details
FAULHABER CXR

2237 ... CXR

Graphite Commutation

Data sheet (PDF) Product details
FAULHABER CR

2342 ... CR

Graphite Commutation

Data sheet (PDF) Product details

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