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GPC Y ASOCIADOS S.A.

Veléz Sarsfield 201640 Martinez

Buenos Aires

Tel.: +54 (9) 11 5993 8719

info@gpcasoc.com.ar

Horne Technologies cc

PO Box 536

Betty's Bay, 7141

Tel.: +27 (0)76 563 2084

info@hornet.cc

www.hornetechnologies.co.za

FAULHABER MINIMOTOR SA

Zona Artigianale 8, Madonna del Piano

6980 Croglio

Tel.: +41 (0)91 611 31 00

info@faulhaber.ch

Building of FAULHABER MICROMO LLC, Wien, Austria

FAULHABER MICROMO LLC

14881 Evergreen Avenue

Clearwater, FL 33762-3008

Tel.: +1 (727) 572 0131

marketing@micromo.com

www.faulhaberUSA.com

NRC Engineering & Precision Drives Co., Ltd.

17F., No. 890, Jingguo Rd., Luzhu Dist.

Taoyuan City 33858, Taiwan, R.O.C.

Tel.: +886 (0) 3-316-1838

info@nrc.com.tw

www.nrc-precidrives.com

EDEL Teknoloji Sistemleri Sanayi ve Ticaret Ltd.Şti

Folkart TowersAdalet Mah.Manas Blv. No:47B/2809

35530 Bayraklı/İzmir

Tel.: + 90 232 215 08 91

info@edelteknoloji.com

www.edelteknoloji.com

FAULHABER Asia Pacific Pte Ltd.

Blk 67 Ubi Road 1, #06-07 Oxley Bizhub

Singapore 408730

Tel.: +65 6562 8270

info@faulhaber.com.sg

Compotech Provider AP

Gustavslundsvägen 145, 4 tr

167 51 Bromma

Tel.: +46 (0) 8 441 58 00

info@compotech.se

www.compotech.se

MICROPRIVOD Ltd.

56 (bldg. 32), Shosse Enthusiastov

111123 Moscow

Tel.: +7 495 2214 052

info@microprivod.ru

www.microprivod.ru

FAULHABER Polska sp. z o.o.

Ul. Górki 7

60-204 Poznan

Tel.: +48 61 278 72 53

info@faulhaber.pl

Staubo Elektro-Maskin a.s.

Bjørnerudveien 12C

1266 Oslo

Tel.: +47 22 75 35 00

post@staubo.no

www.staubo.no

FAULHABER Malaysia Sdn Bhd

1A-2-01 & 02 · One Precinct · Lengkok Mayang Pasir

11950 Bayan Baru · Penang · Malaysia

Tel.: +60 4 619 2570

info@faulhaber.my

Swiss Amiet Co., Ltd.

W-903, SK V1 Center, 11 Dangsan-ro 41-g

Yeongdeungpo-gu,07217, Seoul

Tel.: +82 (0) 2 783 4774

info@swissamiet.com

www.swissamiet.com

Shinkoh Electronics Co., Ltd.

Tokyo Sales Office, Motor Sales Division8F, REID-C OMORI building, 6-20-8

Minami-oi, Shinagawa-ku, Tokyo 140-0013

Tel.: +81 (0) 3 6404 1003

motor-info@shinkoh-elecs.co.jp

www.shinkoh-faulhaber.jp

FAULHABER Italia S.r.l.

Via Cavour 2

22074 Lomazzo CO

Tel.: +39 0236714708

info@faulhaber-italia.it

Inteltek Automation JV

S.No. 100/5, Ambegaon

Pune - 411046

Tel.: +91 (0) 20 39392150

info@inteltekindia.com

www.inteltekindia.com

Lewenstein Technologies Ltd.

1 Ha'arava St. Givat Shmuel

5400804 Israel

Tel.: +972 3 9780 800

info@l-tech.co.il

www.l-tech.co.il

Electro Mechanical Systems Ltd.

Eros House, Calleva Industrial Park, Aldermaston

Reading, RG7 8LN

Tel.: +44 (0) 118 9817 391

info@ems-ltd.com

www.ems-limited.co.uk

FAULHABER France SAS

Parc d’activités du Pas du Lac2, Rue Michaël Faraday

78180 Montigny-le-Bretonneux

Tel.: +33 (0) 1 30 80 45 00

info@faulhaber-france.fr

www.faulhaber.com

ELMEQ Motor

Passeig Ferrocarrils Catalans 178

Cornellà de Llobregat 08940 (Barcelona)

Tel.: +34 93 422 70 33

marketing@elmeq.es

www.elmeq.es

MOVETEC OY

Suokalliontie 9

01740 Vantaa

Tel.: +358 (0) 9 5259 230

info@movetec.fi

www.movetec.fi

Routech s.r.o.

Dr. Milady Horákové 185/66

460 06 Liberec

Tel.: +420 489 202 971

info@routech.cz

www.routech.cz

Compower ApS

Marielundvej 29

2730 Herlev

Tel.: +45 (0) 44 92 66 20

info@compower.dk

www.compower.dk

Marte Científica e Instrumentação Industrial Ltda

Av Fco Andrade Ribeiro 430

37540-000 Santa Rita do Sapucai, MG

Tel.: +55 (11) 3411 4500

motores@marte.com.br

www.marte.com.br

FAULHABER Drive System Technology (Taicang) Co., Ltd.

Eastern Block, Incubator Building, No. 6 Beijing Road West

Taicang 215400, Jiangsu Province

Tel.: +86 (0) 512 5337 2626

info@faulhaber.cn

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.nl

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.be

FAULHABER Austria GmbH

Modecenterstraße 22/C89

1030 Wien

Tel.: +43 1 7963149-0

info@faulhaber-austria.at

ERNTEC Pty. Ltd.

15 Koornang Road

Scoresby, VIC 3179

Tel.: +61 (0) 3 9756 4000

sales@erntec.com.au

www.erntec.net

Headquarter

DR. FRITZ FAULHABER GMBH & CO. KG

Daimlerstr. 23

71101 Schönaich

Tel.: +49 7031 638 0

Fax: +49 7031 638 100

info@faulhaber.de

www.faulhaber.com

Jan-Christopher Mohr

Area Sales Manager

Tel.: +49 (7031) 638 158

jan-christopher.mohr@faulhaber.de

Daniel Brönnimann

Area Sales Manager

Tel.: +41 (0) 79 570 0814

daniel.broennimann@faulhaber.ch

Michael Schütte

Area Sales Manager

Tel.: +49 (7031) 638 456

michael.schuette@faulhaber.de

Beijing Office

East 10H3 Wu Mart Huike Mansion Building, No. 158 W. 4th Ring Road North

Haidian District, Beijing 100097

Tel.: +86 (0)10 5335 9353

info@faulhaber.cn

Guangzhou Office

Room 1415, No. 5 Fuchang Road

Haizhu District, Guangzhou, 510240, Guangdong Province

Tel.: +86 (0) 20 3424 8332

Fax: +86 (0) 20 3424 8332

info@faulhaber.cn

Xi‘an Office

Room A-509, No. 318 Yanta Road South

Qujiang New District, Xi’an 710061, Shaanxi Province

Tel.: +86 (0) 29 8521 2778

Fax: +86 (0) 29 8521 2778

info@faulhaber.cn

Hong Kong Office

Unit 4, 19/F, Ricky Centre, 36 Chong Yip Street

Kwun Tong, Kowloon

Tel.: +852 3520 2078

Fax: +852 3914 7452

info@faulhaber.cn

Brushless DC-Servomotor in micro sensor screwdriver systems

The micro sensor screwdriver systems from n-gineric can be used both manually and in automation systems. They are predestined for process-safe mounting of extremely small screws (from thread size of M 0.6) such as those found in mobile phones, smart watches or "classic" wristwatches.

Threaded connections up to a thread size of M5 are covered by several screw spindle sizes.

In order to ensure that the screwdriving process is reliable, the screw spindles are equipped with an integrated rotating torque/rotational angle sensor, with which the torque acting upon the threaded connection and the rotational angle is measured with the extremely high precision directly above the blade holder.

Brushless DC-Servomotor in micro sensor screwdriver systems
Mounting of extremely small screws, e.g. in mobile phones
Brushless DC-Servomotor in micro sensor screwdriver systems

The torque measuring principle is based on deformation measurement using strain gauges. A rotation-symmetrical sensor body (in the form of a measurement shaft) made from an alloy attached between the blade chuck and the FAULHABER drive deforms proportionally to the applied torque, resulting in a resistance change within the strain gauges. The result is a measurement signal which follows the torque, which is electronically prepared on the rotating measurement shaft and digitised with an extremely high resolution (24 bits).

The power supply to the rotor electronics is provided contactlessly (inductive) via a coil system, and independently of this 2,000 torque measurements per second in the form of a serial bit code are transmitted opto-electronically from the rotor to the stator electronics, where they are decoded again, i.e. depicted 1:1 without losses.

"To my knowledge, we are the only company to install the rotating torque sensors into a screw spindle for small torques with comparable precision", says Stefan Flaig, General manager of n-gineric.

"Of course, the motor and the gearhead play an extremely important part in these systems", emphasises Stefan Flaig. "We need high power with extremely small dimensions and a considerable amount of dynamics, because fast control of the torque and speed is needed for every screwdriving process within a sequence of screwdriving stages."

Of course, the motor and the gearhead play an extremly important part

The FAULHABER drive unit with brushless motor and planetary gearhead provides the ideal performance for this. "We achieve very short cycle times due to the high acceleration capacity of the drives, i.e. excellent productivity. The brushless FAULHABER drive is also characterised by having an extremely long service life, therefore qualifying the screwdriving system for mass production under 24/7 conditions."

Particularly for safety-relevant threaded connections in the automotive area (risk class A threaded connections, VDI directive 2862), screwdrivers must be equipped with sensor systems for measuring at least one control variable, explains Stefan Flaig. "We measure the torque and the rotation angle directly, and also have redundancy as a third variable by simultaneously recording the motor current. This is used for permanent self-monitoring of system integrity.

Brushless DC-Servomotor in micro sensor screwdriver systems
Micro sensor screwdriving system

We measure torque and rotation angle directly

In full-automatic screw fixing, a sensor screwdriver such as this is the best choice because it safeguards the core process of the automation system.
Screwdriving processes which are difficult to control with little "leeway" between a loose screw (without clamping force) and the destruction of the screw connection (due to over-rotation) can be kept in check by means of multi-stage precision screwdriving. Defective workpieces cause screwdriving errors which can be reliably detected by multiple overlaid parameter windows within the crewdriving stage sequence (zero error production).

A considerable amount of value was placed on making the systems intuitive and simple to operate using Windows software. This is used to program the screwdriving parameters, provides process transparency by means of a differentiated display of the screwdriving curves in real time, and provides the best possible options for process data documentation.

Combining a screwdriving automation system with an intelligent, stationary torque sensor with a screw falling simulator makes automated cyclic checking of the screwdriving system’s machine capability possible, e.g. every day before the start of a shift.

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