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GPC Y ASOCIADOS S.A.

Veléz Sarsfield 201640 Martinez

Buenos Aires

Tel.: +54 (9) 11 5993 8719

info@gpcasoc.com.ar

https://gpcasoc.com.ar/

Horne Technologies cc

PO Box 536

Betty's Bay, 7141

Tel.: +27 (0)76 563 2084

info@hornet.cc

www.hornetechnologies.co.za

Building of FAULHABER MINIMOTOR SA, Croglio, Switzerland

FAULHABER MINIMOTOR SA

Zona Artigianale 8, Madonna del Piano

6980 Croglio

Tel.: +41 (0)91 611 31 00

info@faulhaber.ch

Building of FAULHABER MICROMO LLC, Wien, Austria

FAULHABER MICROMO LLC

14881 Evergreen Avenue

Clearwater, FL 33762-3008

Tel.: +1 (727) 572 0131

marketing@micromo.com

www.faulhaberUSA.com

NRC Engineering & Precision Drives Co., Ltd.

17F., No. 890, Jingguo Rd., Luzhu Dist.

Taoyuan City 33858, Taiwan, R.O.C.

Tel.: +886 (0) 3-316-1838

info@nrc.com.tw

www.nrc-precidrives.com

EDEL Teknoloji Sistemleri Sanayi ve Ticaret Ltd.Şti

Folkart TowersAdalet Mah.Manas Blv. No:47B/2809

35530 Bayraklı/İzmir

Tel.: + 90 232 215 08 91

info@edelteknoloji.com

www.edelteknoloji.com

Building of FAULHABER Asia Pacific Pte Ltd., Singapore

FAULHABER Asia Pacific Pte Ltd.

Blk 67 Ubi Road 1, #06-07 Oxley Bizhub

Singapore 408730

Tel.: +65 6562 8270

info@faulhaber.com.sg

Compotech Provider AP

Gustavslundsvägen 145, 4 tr

167 51 Bromma

Tel.: +46 (0) 8 441 58 00

info@compotech.se

www.compotech.se

MICROPRIVOD Ltd.

56 (bldg. 32), Shosse Enthusiastov

111123 Moscow

Tel.: +7 495 2214 052

info@microprivod.ru

www.microprivod.ru

Building of FAULHABER Polska sp. z o.o., Poznan, Poland

FAULHABER Polska sp. z o.o.

Ul. Górki 7

60-204 Poznan

Tel.: +48 61 278 72 53

info@faulhaber.pl

FAULHABER Malaysia Sdn Bhd

1A-2-01 & 02 · One Precinct · Lengkok Mayang Pasir

11950 Bayan Baru · Penang · Malaysia

Tel.: +60 4 619 2570

info@faulhaber.my

Swiss Amiet Co., Ltd.

W-903, SK V1 Center, 11 Dangsan-ro 41-g

Yeongdeungpo-gu,07217, Seoul

Tel.: +82 (0) 2 783 4774

info@swissamiet.com

www.swissamiet.com

Shinkoh Electronics Co., Ltd.

Tokyo Sales Office, Motor Sales Division8F, REID-C OMORI building, 6-20-8

Minami-oi, Shinagawa-ku, Tokyo 140-0013

Tel.: +81 (0) 3 6404 1003

motor-info@shinkoh-elecs.co.jp

www.shinkoh-faulhaber.jp

Building of FAULHABER Italia S.r.l., Lomazzo, Italy

FAULHABER Italia S.r.l.

Via Cavour 2

22074 Lomazzo CO

Tel.: +39 0236714708

info@faulhaber-italia.it

Inteltek Automation JV

S.No. 100/5, Ambegaon

Pune - 411046

Tel.: +91 (0) 20 39392150

info@inteltekindia.com

www.inteltekindia.com

Lewenstein Technologies Ltd.

1 Ha'arava St. Givat Shmuel

5400804 Israel

Tel.: +972 3 9780 800

info@l-tech.co.il

www.l-tech.co.il

Electro Mechanical Systems Ltd.

Eros House, Calleva Industrial Park, Aldermaston

Reading, RG7 8LN

Tel.: +44 (0) 118 9817 391

info@ems-ltd.com

www.ems-limited.co.uk

Building of FAULHABER France SAS, Montigny-le-Bretonneux, France

FAULHABER France SAS

Parc d’activités du Pas du Lac2, Rue Michaël Faraday

78180 Montigny-le-Bretonneux

Tel.: +33 (0) 1 30 80 45 00

info@faulhaber-france.fr

www.faulhaber.com

ELMEQ Motor

Passeig Ferrocarrils Catalans 178

Cornellà de Llobregat 08940 (Barcelona)

Tel.: +34 93 422 70 33

marketing@elmeq.es

www.elmeq.es

MOVETEC OY

Suokalliontie 9

01740 Vantaa

Tel.: +358 (0) 9 5259 230

info@movetec.fi

www.movetec.fi

Routech s.r.o.

Dr. Milady Horákové 185/66

460 06 Liberec

Tel.: +420 489 202 971

info@routech.cz

www.routech.cz

Compower ApS

Marielundvej 29

2730 Herlev

Tel.: +45 (0) 44 92 66 20

info@compower.dk

www.compower.dk

Marte Científica e Instrumentação Industrial Ltda

Av Fco Andrade Ribeiro 430

37540-000 Santa Rita do Sapucai, MG

Tel.: +55 (11) 3411 4500

motores@marte.com.br

www.marte.com.br

Building of FAULHABER Drive System Technology (Taicang) Co., Ltd.,Taicang, China

FAULHABER Drive System Technology (Taicang) Co., Ltd.

Eastern Block, Incubator Building, No. 6 Beijing Road West

Taicang 215400, Jiangsu Province

Tel.: +86 (0) 512 5337 2626

info@faulhaber.cn

Building of FAULHABER Benelux B.V., Eindhoven, Netherlands

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.nl

Building of FAULHABER Austria GmbH, Wien, Austria

FAULHABER Austria GmbH

Modecenterstraße 22/C89

1030 Wien

Tel.: +43 1 7963149-0

info@faulhaber-austria.at

ERNTEC Pty. Ltd.

15 Koornang Road

Scoresby, VIC 3179

Tel.: +61 3 9756 4000

Fax: +61 3 9753 4000

sales@erntec.net

www.erntec.net

Building of Dr. Fritz Faulhaber GmbH & Co. KG, Schönaich, Germany

Headquarter

DR. FRITZ FAULHABER GMBH & CO. KG

Faulhaberstraße 1

71101 Schönaich

Tel.: +49 7031 638 0

Fax: +49 7031 638 100

info@faulhaber.de

www.faulhaber.com

We are sorry

FAULHABER is currently not represented in the selected country.

Please contact us with your request at

Info@faulhaber.com

Jan-Christopher Mohr

Area Sales Manager

Tel.: +49 (7031) 638 158

jan-christopher.mohr@faulhaber.de

Michael Schütte

Area Sales Manager

Tel.: +49 (7031) 638 456

michael.schuette@faulhaber.de

Daniel Brönnimann

Area Sales Manager

Tel.: +41 (0) 79 570 0814

daniel.broennimann@faulhaber.ch

Rolf Leitner

Regional Sales Manager

Tel.: +41 (0) 79 422 3348

rolf.leitner@faulhaber.ch

Rafael Steinemann

Area Sales Manager

Tel.: +41 (0) 79 932 1645

rafael.steinemann@faulhaber.ch

DC-Motors in packaging robot for automation in warehouse systems

Despite sounding similar and being closely related, the term “logistics” does not originate from the same ancient Greek root word as “logic”, but rather from French military jargon. Since the end of the Middle Ages, the “maréchal de logis” – the quartermaster – was responsible for providing marching and fighting troops with somewhere to sleep and rest. The quartermaster’s range of tasks grew with time and began to extend to many other parts of the overall supply chain. So what started out as simply providing “logis”, i.e. accommodation, became extremely complex military logistics.

The quartermasters originally belonged to the cavalry because the transmission of information has always been key to logistics. Until the 19th century, horses were used to relay information as fast as possible. Nowadays, electromagnetic waves that are propagated through the ether and along cables perform this task somewhat more quickly. Today, the largest data volumes are transmitted using fibre optic cables. They form the backbone of the global logistics network: The cables pass on the necessary information by means of light signals – from the online order, through shared just-in-time production in smart factories to express doorstep delivery.

Connections with nanometre precision

Two fibre optic cables must be joined together fibre for fibre. This is extremely delicate work because each individual optical fibre is as thin as a human hair. The optical core is even thinner and has a diameter of just five microns.

When two such optical fibres are joined together, the two ends must line up precisely with each other so that the signal can then later be transmitted cleanly without impairment. On construction sites, the precise alignment is carried out by small mobile machines. The individual fibre ends are first cut to length with an exact 90 degree cut, the protective insulation is stripped away and the fibres are then placed in the device. The device automatically and accurately aligns the two pieces with each other in three dimensions so that the flat ends meet precisely. They are welded together and then insulated again.

Connection of the fibres and unimpeded flow of the signals are now guaranteed. The nanometre-precise alignment is performed by means of positioning drives from FAULHABER, e.g. with DC-micromotors of the 1524…SR series, with gearhead and lead screw as well as a high-resolution encoder. Drives that work with high-precision stepper motors are also used here.

DC-Motors in packaging robot for automation in warehouse systems
Packaging systems / tape strapping machine

High degree of automation in warehouse systems

Thanks to this technology, the fibre optics can transmit the signals for a digital order over long distances without errors and at the speed of light. Orders can be sent by an end customer to an online shop, but just as easily by a production plant to a supplier. In both cases, a whole series of processes are set in motion. Ultimately, these processes result in products being retrieved from a storage facility and made ready for shipping.

Today, an increasing number of work steps involved in storing items in warehouses as well as retrieving these items and preparing them for dispatch are being taken over by automatic storage and retrieval machines, driverless transport systems and intelligent logistics robots. The computer-controlled machines receive a work order and then move automatically to the target rack space in order to deposit or collect an item there. To enable this, they are – depending on the type of rack system – equipped with lifting columns, telescopic arms or grippers which grip and move the packages or trays.

On board these automatic devices, there normally is not much space for the motors that are needed to drive them. The motors are frequently installed directly in the handling elements. There, despite their delicate proportions, the motors often have to lift considerable weights. Speed also plays a role: In the huge storage facilities of e-commerce companies, many thousands of orders are processed every day. Therefore, the individual steps must be performed rapidly.

DC-Motors in packaging robot for automation in warehouse systems
FAULHABER BX4 BRUSHLESS DC-SERVOMOTORS 4-POLE TECHNOLOGY
DC-Motors in packaging robot for automation in warehouse systems
FAULHABER CR/CXR DC-MICROMOTORS WITH GRAPHITE COMMUTATION
DC-Motors in packaging robot for automation in warehouse systems
FAULHABER BP4 BRUSHLESS DC-SERVOMOTORS 4-POLE TECHNOLOGY
DC-Motors in packaging robot for automation in warehouse systems
FAULHABER SR DC-MICROMOTORS WITH PRECIOUS METAL COMMUTATION

Precision, power and speed

A typical unit comprising a lifting column and gripper used on a robot contains a drive unit consisting of brushless DC-servomotors of the BX4 series with Motion Controller and planetary gearhead from FAULHABER. When used in the lifting column, for example, this combination ensures precise positioning, exact retrieval and reliable processes during continuous operation with constant load changes. The automated processes are monitored to some extend by camera systems. FAULHABER motors are again frequently used to drive high-quality, moving cameras.

After retrieval, the item is usually deposited on a conveyor belt or roller conveyor. These generally have track switches, paddles or pushers to separate individual packages or elements and to move them onto the desired processing path. In large warehouses in which thousands of packages per hour are transported on such conveyor systems, the speed of the automatic sorting systems is a key factor. The track switches must be moved to exactly the right position in a fraction of a second. DC-micromotors of the 2237…CXR and 2342…CR series in combination with a gearhead are frequently used for this task.

Transport tasks are also often performed by automated guided vehicles (AGV). These vehicles are equipped with mounted modules for handling their cargo: Moving levers, clamps and pins ensure that the items are fixed securely while they are being transported. The moving elements each are equipped with a drive.

Economical packaging

The items are transported to the packing station where they are put into a shipping box. In modern systems, however, “where they are packed in a made-to-measure shipping box” would be more accurate because automated packing stations use sensors to detect the dimensions of the item to be shipped and fold an appropriately sized box from a cardboard sheet. This not only saves material, but also shipping costs because the logistics service providers set their prices according to volume as well as weight. The actual folding work is performed by small levers and paddles in the packaging machine. Servo drives with integrated Motion Controller from FAULHABER are optimally suited for moving these elements.

If packages are stacked on pallets for shipment, they need to be fixed securely in place. Straps made of fibre-reinforced plastic are usually used for this. They are attached using so-called strapping tools. These tools tension and weld the strap so that it is tight against the stack and holds it securely. Individual packages can also be additionally stabilised in this way. As the tools are handheld, weight is a particularly important factor – every gramme saved helps protect the health of employees. For this reason, the motors used for tensioning need to be as small as possible, e.g. the 3274 …BP4 brushless DC-servomotor. It weighs just 320 grammes, but can achieve a peak torque of over 1 Nm, which ensures that even heavy loads are secured safely.

“Our motors are used in virtually every area of the logistics chain,” says Rolf Schmideder, Business Development Manager at FAULHABER. “Our drives and the typical requirements – maximum power, speed and precision with minimum volume and weight – are simply the perfect match. And the range of possible applications will be even greater if in future drones and robots are also used for delivering individual items.”

FAULHABER SR

1524 ... SR

Precious Metal Commutation

Data sheet (PDF) Product details
FAULHABER CXR

2237 ... CXR

Graphite Commutation

Data sheet (PDF) Product details
FAULHABER CR

2342 ... CR

Graphite Commutation

Data sheet (PDF) Product details
FAULHABER BP4

3274 ... BP4

4 Pole Technology

Data sheet (PDF) Product details

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