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GPC Y ASOCIADOS S.A.

Veléz Sarsfield 201640 Martinez

Buenos Aires

Tel.: +54 (9) 11 5993 8719

info@gpcasoc.com.ar

https://gpcasoc.com.ar/

Horne Technologies cc

PO Box 536

Betty's Bay, 7141

Tel.: +27 (0)76 563 2084

info@hornet.cc

www.hornetechnologies.co.za

Building of FAULHABER MINIMOTOR SA, Croglio, Switzerland

FAULHABER MINIMOTOR SA

Zona Artigianale 8, Madonna del Piano

6980 Croglio

Tel.: +41 (0)91 611 31 00

info@faulhaber.ch

Building of FAULHABER MICROMO LLC, Wien, Austria

FAULHABER MICROMO LLC

14881 Evergreen Avenue

Clearwater, FL 33762-3008

Tel.: +1 (727) 572 0131

marketing@micromo.com

www.faulhaberUSA.com

NRC Engineering & Precision Drives Co., Ltd.

17F., No. 890, Jingguo Rd., Luzhu Dist.

Taoyuan City 33858, Taiwan, R.O.C.

Tel.: +886 (0) 3-316-1838

info@nrc.com.tw

www.nrc-precidrives.com

EDEL Teknoloji Sistemleri Sanayi ve Ticaret Ltd.Şti

Folkart TowersAdalet Mah.Manas Blv. No:47B/2809

35530 Bayraklı/İzmir

Tel.: + 90 232 215 08 91

info@edelteknoloji.com

www.edelteknoloji.com

Building of FAULHABER Asia Pacific Pte Ltd., Singapore

FAULHABER Asia Pacific Pte Ltd.

Blk 67 Ubi Road 1, #06-07 Oxley Bizhub

Singapore 408730

Tel.: +65 6562 8270

info@faulhaber.com.sg

Compotech Provider AP

Gustavslundsvägen 145, 4 tr

167 51 Bromma

Tel.: +46 (0) 8 441 58 00

info@compotech.se

www.compotech.se

MICROPRIVOD Ltd.

56 (bldg. 32), Shosse Enthusiastov

111123 Moscow

Tel.: +7 495 2214 052

info@microprivod.ru

www.microprivod.ru

Building of FAULHABER Polska sp. z o.o., Poznan, Poland

FAULHABER Polska sp. z o.o.

Ul. Górki 7

60-204 Poznan

Tel.: +48 61 278 72 53

info@faulhaber.pl

FAULHABER Malaysia Sdn Bhd

1A-2-01 & 02 · One Precinct · Lengkok Mayang Pasir

11950 Bayan Baru · Penang · Malaysia

Tel.: +60 4 619 2570

info@faulhaber.my

Swiss Amiet Co., Ltd.

W-903, SK V1 Center, 11 Dangsan-ro 41-g

Yeongdeungpo-gu,07217, Seoul

Tel.: +82 (0) 2 783 4774

info@swissamiet.com

www.swissamiet.com

Shinkoh Electronics Co., Ltd.

Tokyo Sales Office, Motor Sales Division8F, REID-C OMORI building, 6-20-8

Minami-oi, Shinagawa-ku, Tokyo 140-0013

Tel.: +81 (0) 3 6404 1003

motor-info@shinkoh-elecs.co.jp

www.shinkoh-faulhaber.jp

Building of FAULHABER Italia S.r.l., Lomazzo, Italy

FAULHABER Italia S.r.l.

Via Cavour 2

22074 Lomazzo CO

Tel.: +39 0236714708

info@faulhaber-italia.it

Inteltek Automation JV

S.No. 100/5, Ambegaon

Pune - 411046

Tel.: +91 (0) 20 39392150

info@inteltekindia.com

www.inteltekindia.com

Lewenstein Technologies Ltd.

1 Ha'arava St. Givat Shmuel

5400804 Israel

Tel.: +972 3 9780 800

info@l-tech.co.il

www.l-tech.co.il

Electro Mechanical Systems Ltd.

Eros House, Calleva Industrial Park, Aldermaston

Reading, RG7 8LN

Tel.: +44 (0) 118 9817 391

info@ems-ltd.com

www.ems-limited.co.uk

Building of FAULHABER France SAS, Montigny-le-Bretonneux, France

FAULHABER France SAS

Parc d’activités du Pas du Lac2, Rue Michaël Faraday

78180 Montigny-le-Bretonneux

Tel.: +33 (0) 1 30 80 45 00

info@faulhaber-france.fr

www.faulhaber.com

ELMEQ Motor

Passeig Ferrocarrils Catalans 178

Cornellà de Llobregat 08940 (Barcelona)

Tel.: +34 93 422 70 33

marketing@elmeq.es

www.elmeq.es

MOVETEC OY

Suokalliontie 9

01740 Vantaa

Tel.: +358 (0) 9 5259 230

info@movetec.fi

www.movetec.fi

Routech s.r.o.

Dr. Milady Horákové 185/66

460 06 Liberec

Tel.: +420 489 202 971

info@routech.cz

www.routech.cz

Compower ApS

Marielundvej 29

2730 Herlev

Tel.: +45 (0) 44 92 66 20

info@compower.dk

www.compower.dk

Marte Científica e Instrumentação Industrial Ltda

Av Fco Andrade Ribeiro 430

37540-000 Santa Rita do Sapucai, MG

Tel.: +55 (11) 3411 4500

motores@marte.com.br

www.marte.com.br

Building of FAULHABER Drive System Technology (Taicang) Co., Ltd.,Taicang, China

FAULHABER Drive System Technology (Taicang) Co., Ltd.

Eastern Block, Incubator Building, No. 6 Beijing Road West

Taicang 215400, Jiangsu Province

Tel.: +86 (0) 512 5337 2626

info@faulhaber.cn

Building of FAULHABER Benelux B.V., Eindhoven, Netherlands

FAULHABER Benelux B.V.

High Tech Campus 9

5656 AE Eindhoven

Tel.: +31 (0) 40 85155-40

info@faulhaber.nl

Building of FAULHABER Austria GmbH, Wien, Austria

FAULHABER Austria GmbH

Modecenterstraße 22/C89

1030 Wien

Tel.: +43 1 7963149-0

info@faulhaber-austria.at

ERNTEC Pty. Ltd.

15 Koornang Road

Scoresby, VIC 3179

Tel.: +61 3 9756 4000

Fax: +61 3 9753 4000

sales@erntec.net

www.erntec.net

Building of Dr. Fritz Faulhaber GmbH & Co. KG, Schönaich, Germany

Headquarter

DR. FRITZ FAULHABER GMBH & CO. KG

Faulhaberstraße 1

71101 Schönaich

Tel.: +49 7031 638 0

Fax: +49 7031 638 100

info@faulhaber.de

www.faulhaber.com

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Info@faulhaber.com

Jan-Christopher Mohr

Area Sales Manager

Tel.: +49 (7031) 638 158

jan-christopher.mohr@faulhaber.de

Michael Schütte

Area Sales Manager

Tel.: +49 (7031) 638 456

michael.schuette@faulhaber.de

Daniel Brönnimann

Area Sales Manager

Tel.: +41 (0) 79 570 0814

daniel.broennimann@faulhaber.ch

Rolf Leitner

Regional Sales Manager

Tel.: +41 (0) 79 422 3348

rolf.leitner@faulhaber.ch

Rafael Steinemann

Area Sales Manager

Tel.: +41 (0) 79 932 1645

rafael.steinemann@faulhaber.ch

FAULHABER DC-Motors in Autonomous transport system

AMR on the advance

Transport solutions for materials are becoming increasingly customized and need to be as fully automated as possible. Mobile robot platforms – known in the industry as autonomous mobile robots (AMR) – are, therefore, on the advance in warehouse and production halls around the world. Focusing on this market is the Nuremberg- based startup Evocortex, which was founded in 2016 with the participation of experienced robot experts. The company is pursuing a completely new AMR concept in close collaboration with the neighboring Technical University of Nuremberg and other educational and research institutions.

FAULHABER DC-Motors in Autonomous transport system
"Conventional AMR often require spatial adaptations to the travel paths or even technical changes to the processes. For example, the vehicles need visual markings for orientation, and paths and intersections must meet specified dimensions and curve radii. We wanted to create transport robots that adapt to the needs of the customer and not the other way around." Managing Director Hubert Bauer

The "fingerprint" of the hall floor indicates the exact position

The autonomous mobile robots (AMR) from Evocortex require absolutely no preinstalled guidance system to determine their location and find the right way. They orient themselves simply using the irregularities in the hall floor. These exist even on seemingly smooth concrete floors and are registered by a high‑resolution camera that is mounted on the underside of the vehicle. The robot uses the images to obtain a "fingerprint" of the hall floor. Behind this ingenious system is the self-developed Localization Module (ELM) from Evocortex.

During the initial teach process, the robot moves across the hall floor in a grid pattern. With the help of complex algorithms, a highly precise map is produced from a pattern of individual points. In the future, this will also be performed using self-learning artificial intelligence. In addition, the controller detects the vehicle's own movement. By combining the data, it can – on a theoretical area of one square kilometer – position precisely to within a millimeter. To do this, just three identified points are needed. Even if 50% of the floor is covered with sawdust, the ELM remains unfazed and ensures robust, precise and exact navigation. Permanent new scratches in the floor are added to the map; features that disappear are removed after a certain time.

The AMRs can optionally be equipped with additional LIDAR sensors on one or two fronts. These scan the room in the direction of travel and detect obstacles – including those that are moving, such as people who cross the travel path. The vehicle stops immediately to ensure the safety of employees.

FAULHABER DC-Motors in Autonomous transport system

Unrestricted mobility with Mecanum wheels

A normal wheel moves in only the same direction as its axis. To precisely position a vehicle with such wheels, one must maneuver in the same way as when parking a car. To avoid this, the developers at Evocortex opted for the Mecanum wheel. Instead of a closed running surface, barrel-shaped rollers are mounted on its rim. They are fastened at an angle of 45 degrees to the axle of the wheel and can turn about their own angled bearing axis. The shape, size and spacing of the rollers are selected to give the wheel a continuous rolling surface.
When the Mecanum wheel turns, two force components arise: in the direction of rotation of the entire wheel as well as at a right angle to the wheel's direction of rotation. Thus, the resulting direction of movement lies in between: the Mecanum wheel "wants" to move at an angle of 45 degrees to the axial direction. Due to the mobility of the rollers, however, it has no directional stability. If there are additional forces, its own direction of movement can be deflected in any direction. On a vehicle with four Mecanum wheels, each of the 45 degree angles are arranged with a 90 degree offset. Thus, each wheel tries to move in a different direction. By varying the direction of rotation and speed of the individual wheels, the vehicle can be steered in any direction from a standstill or rotated on the spot. On the horizontal plane, it can thus move as freely as a hover car. The Mecanum wheels thereby enable agile and omnidirectional movement of the robot.

FAULHABER DC-Motors in Autonomous transport system
High‑resolution camera on the underside

Scalability in millimeter increments

The AMRs from Evocortex offer yet another dimension of flexibility: they enable a practically unlimited selection of sizes. "If desired, we can adapt our robot to our customers' requirements in millimeter increments," emphasizes Hubert Bauer. "Every external dimension between 400 by 480 and 800 by 1200 millimeters can be realized." With the EvoRobot R&D and EvoRobot Industrial product lines, these also correspond approximately to the external dimensions of the load-bearing platform. All technology – sensor, controller, lifting unit and wheel drives – are housed beneath the platform.
The wheel drive module is a decisive element for this scalability. It is located directly above the wheel and, together with the wheel, forms a standardized, independent function unit. As a result, the wheels can be mounted at any distance from one another. The decisive prerequisite for this arrangement is a powerful motor with very small dimensions.
"We took a very close look to determine which motors on the market were candidates for this application," says Hubert Bauer, recalling the development phase. "Only with FAULHABER were we able to find the power density that we needed. The motors from the competition had no space left for the required torque."

FAULHABER DC-Motors in Autonomous transport system
FAULHABER DC-Motors in Autonomous transport system

Enormous power, minimal size

The wheel modules of the EvoRobot are equipped with DC-Micromotors of the 3257… CR or 3272…CR series. Each is fitted with an IEF3 encoder and a 38/2S gearhead. For fast stopping and to ensure the wheels remain locked in position once stopped, the wheel motors are also equipped with a brake. "Thanks to the enormous power of these micromotors, the EvoRobot can provisionally transport pallets with a load of up to 120 kilograms," explains Hubert Bauer. "This also functions on a ramp with a slope of up to five degrees and a speed of one meter per second." The EvoCarrier product line is designed for transporting small load carriers. In the inner workings of this AMR, things are even tighter. The ground clearance too is less than 100 mm here.
The developers therefore selected a so-called "flat rotor motor" here – a brushless motor of the 4221… BXT series measuring just 21 millimeters in length. In the long term, the managing director believes there will be a transition to brushless motors with the EvoRobot as well and the modules will be further standardized.
In the next step, Evocortex plans to couple the control of 2 or 4 EvoCarriers. They will then be able to together transport a euro pallet or even an entire shelving unit – yet another degree of freedom for the application. In addition to the ratio between power and volume, it is above all the zero maintenance and the reliability in continuous operation that play an important role in the operation of the AMRs. "Our requirements in terms of service life are more than satisfied by the FAULHABER motors," says Hubert Bauer. "In addition, it is of advantage that the drives function with all common industrial controls. The experts from FAULHABER were also very helpful in finding the optimum parameter settings for series production."

FAULHABER CR

3257 ... CR

Graphite Commutation

Data sheet (PDF) Product details
FAULHABER CR

3272 ... CR

Graphite Commutation

Data sheet (PDF) Product details
Incremental encoder

IEF3-4096

magnetic Encoder, digital outputs, 3 channels, 16 - 4096 lines per revolution

Data sheet (PDF) Product details
Planetary Gearheads

38/2 S

Data sheet (PDF) Product details
FAULHABER BXT

4221 ... BXT R

External rotor technology, without housing

Data sheet (PDF) Product details

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